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VALIDATION OF METHODS TIME MEASUREMENT DATA A THESIS SUBMITTED TO GRADUATE SCHOOL OF NATURAL AND APPLIED SCIENCES OF MIDDLE EAST TECHNICAL UNIVERSITY BY UĞUR BAHÇIVANCILAR IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF SCIENCE IN INDUSTRIAL ENGINEERING SEPTEMBER 2012 Approval of the thesis: VALIDATION OF METHODS TIME MEASUREMENT DATA submitted by UĞUR BAHÇIVANCILAR in partial fulfillment of the requirements for the degree of Master of Science in Industrial Engineering Department, Middle East Technical University by, Prof. Dr. Canan Özgen _____________________ Dean, Graduate School of Natural and Applied Sciences Prof. Dr. Sinan Kayalıgil _____________________ Head of Department, Industrial Engineering Prof. Dr. Canan Çilingir _____________________ Supervisor, Industrial Engineering Dept., METU Examining Committee Members: Prof. Dr. Sinan Kayalıgil _____________________ Industrial Engineering Dept., METU Prof. Dr. Canan Çilingir _____________________ Industrial Engineering Dept., METU Prof. Dr. Erol Sayın _____________________ Industrial Engineering Dept., Karabük University Doç. Dr. Ferda Can Çetinkaya _____________________ Industrial Engineering Dept., Çankaya University Yar. Doç. Dr. Sakine Batun _____________________ Industrial Engineering Dept., METU Date: 10/09/2012 I hereby declare that all information in this document has been obtained and presented in accordance with academic rules and ethical conduct. I also declare that, as required by these rules and conduct, I have fully cited and referenced all material and results that are not original to this work. Name, Last name : Signature : iii ABSTRACT VALIDATION OF METHODS TIME MEASUREMENT DATA Bahçıvancılar, Uğur M.S., Department of Industrial Engineering Supervisor: Canan Çilingir, Phd. Professor September 2012, 55 pages This thesis shows the results of an experiment in order to test the validity of Methods Time Measurement (MTM) data. MTM, developed in 1948, is one of the most commonly used Predetermined Motion Time Systems to calculate standard time for a task. However, there is limited research on the validity of the MTM data in the literature. Today’s technology provides new computerized tools to perform time studies. One of such tools is Real Time Method Study (RTMS). RTMS is a computerized method study tool being developed in METU Technopolis, which uses Image Processing and Machine Learning to conduct time studies automatically. RTMS uses MTM data as a benchmark data to compare observed performance results; therefore validity of MTM data is an important issue for it. In order to test the validity of MTM data an experiment conducted in the Ergonomics Laboratory of the METU Industrial Engineering Department. In this experiment 40 undergraduate students performed four different tasks. These tasks were recorded by a video camera and analyzed frame by frame to calculate normal times for basic motions of MTM. Results are compared with the original MTM data and it is shown that MTM times do not fit the observed data. This study in the end suggests updating MTM data or constructing a new standard time database by using a tool like RTMS. Keywords: Work Study, MTM, Validation iv
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