EUROPE
                   PALLETIZER
              up to 500 kg payload
      RD / ZD / MD
                                  Series
        »Simple and friendly«                                  »40 years of experience and                                  Kawasaki Palletizer
          INTO THE FUTURE                                      state-of-the-art robot techno-
                                                               logy«                                                        Synergy                                                  Power
                                                               An extremely compact and light-weight design                 Using the existing robot series, Kawasaki Robotics       The data is telling its own tale! From 2,800 cycles 
           Palletizing jobs in different                       forms the basis for high speeds and rigidity as well         developed the Palletizer Series. Within this series,     per hour (see table) of the RD080N up to 500 kg 
           weight classes are the domain                       as an enormous reach.                                        robots of the R-, Z-, and M- Series are used as          payload of the MD500N, these robots are building 
           of this application orientated                                                                                   the basis for the equivalent palletizer. Especially      a powerful and varied selection for your highest 
           robot series                                                                                                     designed for palletizing, these robots are the ideal     demands.
                                                               »Your goal is our task«                                      working machines for this application.
                                                               It was Kawasaki‘s intelligence and flexibility which 
                                                               made them build the most powerful robots in their 
                                                               class. Combined with a high-end control system,              Flexibility
                                                               they reliably meet the demands of the most varied            The right robot for each type of palletizing  
                                                               application fields – now, in the near and far future.        application. Cycle time, payload or max. working 
                                                                                                                            envelope. Based on the application focus you  
                                                                                                                            can find the applicable Robot Model to do the 
                                                                                                                            duty with maximum power.
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         RD / ZD / MD
                                                Series
          MO DEL                                                     RD080N              ZD130S             ZD250S             MD400N              MD500N                        Standard specifications
          Degrees of Freedom                                                                                   4 Axes
          Maximum Reach*1                                         2100 mm             3255 mm            3255 mm            3142 mm             3142 mm
          Maximum Payload                                         80 kg               130 kg             250 kg             400 kg              500 kg                                                                          1175                        1967
                                                                                                                                                                                                                                     2065                                        Working range
                                                 Axis 1           ±180°               ±180°              ±180°              ±180°               ±180°                                                                    325           1740                                      based on point P
                                                 Axis 2           +140° ~ -105°       +90° ~ -50°        +90° ~ -50°        +90° ~ -45°         +90° ~ -45°
          Maximum Stroke
                                                 Axis 3           +40° ~ -205°        +15° ~ -120°       +15° ~ -120°       +14° ~ -125°        +14° ~ -125°
                                                 Axis 4           ±360°               ±360°              ±360°              ±360°               ±360°                                                 250
                                                 Axis 1           180°/s              135°/s             95°/s              80°/s               70°/s                                                                                                               Point P
                                                 Axis 2           180°/s              110°/s             90°/s              70°/s               65°/s
          Maximum Speed
                                                 Axis 3           175°/s              130°/s             95°/s              70°/s               45°/s
                                                 Axis 4           360°/s              400°/s             190°/s             180°/s              160°/s
                                                                            2                 2                   2                   2                  2                                            1100
          Max. torque of inertia (payload)       Wrist            13.7 kg/m           50 kg/m            100 kg/m           200 kg/m            250 kg/m
          Repeatability                                           ± 0.07 mm           ± 0.5 mm           ± 0.5 mm           ± 0.5 mm            ± 0.5 mm
          (Measure Point: Center of Flange)                                                                                                                                                        2510
                                                                                                                                                                                                                                                                                      3521
          Weight                                                  540 kg              1350 kg            1350 kg            2650 kg             2680 kg
                                                                  2  
          Palletizing performance data                            * 2800 cycles/h     1800 cycles/h      850 cycles/h       740 cycles/h        600 cycles/h
          (vertical/horizontal)                                     (80 kg)           (60 kg)            (250 kg)           (400 kg)            (500 kg)                                              1160
                   2
          RD080N* : 75 mm/900 mm                                  3  
                   3                                              * 900 cycles/h      1500 cycles/h 
          RD080N* : 400 mm/2000 mm                                  (80 kg)           (130 kg)
          ZD/MD: 400 mm/2000 mm
                                                                                                                                                                                                                                                                                                               600
          Controller                                              E42                 E43                E43                E44                 E44                                                                                                                                                         MD500N: 856
                                                                                                                                                                                                                            588            598                                                      600     MD400N: 624
          Color                                                                                   Munsell 10GY9/1 equivalent
          Installation                                                                                        Floor                                                                 MD400N/MD500N
                                                 Temperature                                                  0-45°
                                                 Humidity                                     35~85% (no Dew, nor Frost allowed)
          Ambient Conditions                                                                 Installation Ambience must be free of: 
                                                 Others                                     • Inflammable or corrosive Liquid or Gas
                                                                                                 • Electric Noise Interferences
                                                 input           12                 12                  12                 12                 12
          Application Media Upper Arm            output          8                  8                   8                  8                  8                                                                                                                  Working range
                                                                                                                                                                                                                                                                 based on point P
                                                 air pipes       2 x 10 mm Ø        2 x 12 mm Ø         2 x 12 mm Ø        2 x 12 mm Ø        2 x 12 mm Ø                                                                370.8                    2100
                                                                                                                                                                                                                           150             1080
         1  
         * Distance between center of Axis 1 and center of flange. 
           RD080N, MD400N and MD500N are using a compensating 5th axis to eliminate the parallelogram                                                                                                                                                                                               244  298
                                                                                                                                                                                                                                                                158
                                                                                                                                                                                                                                                             165
                                                                                                                                                                                                              870        1050                             Point P
                                                                                                                                                                                                                                             1400                            2079.2
                                                                                                                                                                                                                                                                                              1696.5
                                                                                                                                                                                                              680
                                                                                                                                                                                                                                                                                                    277   307
                                                                                                                                                                                                                                                                             1231.5
                                                                                                                                                                                    RD080N
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        RD / ZD / MD
                                               Series
        Standard specifications                                                                                                                                              MODEL                                                                    E42                          E43                         E44
                                                                                                                                                                             Number of Controlled Axes                                               5 (16)                       4 (16)                      5 (16)
                                                                                                                                                                             Servo Motors                                                                               Brushless AC Servomotors
                                                                                                                                                                             Position Detectors                                                                             Absolute Encoder
                                                   998                          2257
                                            300           1450              255          Working range                                                                       Servo System                                                                                Full digital servo system
                                                                                         based on point P
                                                                                                                                                                             Programming                                                                                  Block or AS-Language
                                                                                                                                                                             Coordinate Systems                                                                       Joint, Base, Tool, external Tool
                                                                                                                                     270
                                                                                                                                                                             Motion Control                                                                       Joint-, Linear- and Circular interpolated
                                                                                    Point P                                                                                                                      External                                            Motor power, Signal HOLD, etc.
                                                                                                                                                                                                                 Input                                                       32 (optional 128)
                                                                                                                                     1250
                                                                                                                                                                             Signals                             Output                                                      32 (optional 128)
                                                                                                                                                                                                                 Analogue Input                                                    8/16
                                                                                          3075.3                                                                                                                 (optional)
                                                                                                                                                                                                                 Analogue Output                                                4/8/12/16
                                                                                                                                                                                                                 (optional)
                                                                                                                                     670
                                                                                                                                                                             Memory                                                                                      8 MB (ca. 80.000 steps)
                                                                                                                                                                             External Memory                                                                                     2 x USB
                                                                                                                                                                                                                 PC, Network, etc.                                      2 x RS-232C, 2 x Ethernet
                                                 810                                                                                                                         Data Interfaces                                                           ©             ©             ©               ©             ©         ©
                                                                                                                                                                                                                 Fieldbus (optional)        DeviceNet , PROFIBUS , PROFINET , INTERBUS-S , Ethernet/IP , CC-Link , 
                                                                                                                                                                                                                                                                          ©               ©             ©
                                                                                                                                                                                                                                                                CANopen , Modbus TCP , Control Net
                                                                                                                                                                             Teach Pendant                                                   6.4“ TFT LCD with Touch Panel, Emergency Stop SW, Teach-Lock, Deadman SW, 
           ZD130S/ZD250S                                                                                                                                                                                                                                          Motor power, Program start, Hold/Run
                                                                                                                                                                             Operation Panel                                                              Emergency Stop SW, Control Power, TEACH/REPEAT
                                                                                                                                                                             Cable Length (Controller – Arm),                                            10 m (Arm: optional up to 40 m), (TP: optional up to 30 m)
                                                                                                                                                                             (Controller – Teach Pendant)
                                                                                                                                                                             Dimensions (WxDxH mm)                                                                            730x550x1200
                                                                                                                                                                             Weight (kg)                                                                                           195
                                                                                                                                                                             Power Requirements                                                              AC 380-415V ± 10%, 50/60Hz, 3 Phases,  9,9kVA
        The E-Controller – technically mature, easy to operate                                                                                                               Ground                                                                                <100Ω, Max. Leakage Current 10mA
        and powerful                                                                                                                                                         Safety Category                                                                  3, Performance Level d (EN ISO13849-1:2008)
                                                                                                                                                                             Ambience Temperature / Humidity                                                   0-45°C / 35-85% (no Dew, nor Frost allowed)
        Compact, upgradeable and user-friendly                                       System                                                                                  Color                                                                                     Munsell 10GY9/1 equivalent
        A maximum of 10 external axes may be integrated,                             Ultra-fast execution of programs, loading and storing                                  Note: Not all Options can be combined.
        up to three of which in the controller housing (E4x).                        processes as well as a precise continuous-path con-
        All established bus systems (Interbus, Profibus, Pro-                        trol and much more thanks to the up-to-date proces-
        fiNet…) are supported. The integrated Soft PLC may                           sor design and powerful components. 8 MB RAM 
        be edited via Teach Pendant or even more comfortab-                          (80,000 steps) and USB interface as standard.
        ly at the PC (option). Custom-tailored user interfaces 
        may be programmed and used for the simplified                                Maintenance
        control of the robot and also peripheral devices.                            »Simple and friendly« – Due to the optimized modular 
        Motor voltage ON and program start may be activa-                            configuration of the Kawasaki control, maintenance 
        ted directly via the manual control unit. The parallel                       work is exceptionally user-friendly. Furthermore 
        display of two information screens (e.g. position and                        integrated service and diagnosis tools guarantee 
        signal data) facilitates the process control.                                increased safety in operation. Remote diagnosis via 
                                                                                     Ethernet is also included in the standard package.
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