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Arc welding robots
Kawasaki Robot
Arc welding robots
Robot Business Division
Tokyo Head Office/Robot Division
1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, Japan
Phone: +81-3-3435-2501 Fax: +81-3-3437-9880
Akashi Works/Robot Division
1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, Japan Kawasaki Robot
Phone: +81-78-921-2946 Fax: +81-78-923-6548
Global Network CAUTIONS TO BE TAKEN
Kawasaki Robotics (USA), Inc. TO ENSURE SAFETY
28140 Lakeview Drive, Wixom, MI 48393, U.S.A.
Phone: +1-248-446-4100 Fax: +1-248-446-4200 l For those persons involved with the operation / service of
Kawasaki Robotics (UK) Ltd. your system, including Kawasaki Robot, they must strictly
Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington observe all safety regulations at all times. They should
Cheshire, WA5 7ZB, United Kingdom carefully read the Manuals and other related safety
Phone: +44-1925-71-3000 Fax: +44-1925-71-3001 documents.
Kawasaki Robotics GmbH l Products described in this catalogue are general industrial
Im Taubental 32, 41468 Neuss, Germany robots. Therefore, if a customer wishes to use the Robot
Phone: +49-2131-34260 Fax: +49-2131-3426-22 for special purposes, which might endanger operators or
if the Robot has any problems, please contact us. We will
Kawasaki Robotics Korea, Ltd. be pleased to help you.
43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 21633, l Be careful as Photographs illustrated in this catalogue are
Korea frequently taken after removing safety fences and other
Phone: +82-32-821-6941 Fax: +82-32-821-6947 safety devices stipulated in the safety regulations from
Kawasaki Robotics (Tianjin) Co., Ltd. the Robot operation system.
1·2/F, Building 6, No.19 Xinhuan Road, TEDA, China
Phone: +86-22-5983-1888 Fax: +86-22-5983-1889
Kawasaki Motors Enterprise (Thailand) Co., Ltd.
(Rayong Robot Center)
119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140
Thailand
Phone: +66-38-955-040-58 Fax: +66-38-955-145
https://robotics.kawasaki.com/ ISO certified in Akashi Works and Nishi-Kobe Works.
] Materials and specifications are subject to change without notice.
Cat. No. 3L1945 Feb. ’19 M
Printed in Japan
Kawasaki arc welding robots use the
latest arc welding technology to rival
the quality of a skilled human welder
Features
Easy operation
Each robot is equipped standard with an easy to view and operate color LCD touchscreen teach pendant. The
operator teaches the process path using dedicated arc welding teaching screens that are designed for simplified
use and easy operation.
Easy connection with the optimum welding equipment
The built-in interface dedicated to arc welding equipment enables an easy connection using a single cable.
Welding condition database
During an automated process, the operator can change the welding conditions on-the-fly, and then store these
changes to a built-in database. The saved conditions can then be recalled from the database and reused.
Reduced downtime
A standard, dedicated start sequence function improves the arc establishment. Also, for weld process faults, the
robot includes a restart sequence function to automatically conduct overlap welding and resume the operation.
Advanced technology
Servo-torch, touch sensing, special weaving pattern, real-time path modification (RTPM) sensor, start-point
sensing, multilayer welding function, and auto voltage control (AVC) sensor are available for the Kawasaki
welding robots as options.
Capable of TIG welding and Plasma welding/cutting
High-noise operations have been carefully considered at the R&D stage. TIG welding and Plasma cutting can be
done without difficulties.
Offline programming
Kawasaki offers arc welding specific offline programming software to automatically generate robot programs
from 3D CAD data. Kawasaki’s KCONG software significantly reduces robot teaching time and lowers production
costs.
BA006N BA006L RA005L RA006L RA010N RA010L RA020N
1 2
Standard specifications
BA006N BA006L RA005L RA006L RA010N RA010L RA020N KCONG Kawasaki Common Offline NC data Generator
Type Articulated robot
Degree of freedom (axes) 6 KCONG, our offline programming software, automatically generates a robot’s welding path based off of
Payload (kg) 6 6 5 6 10 10 20 workpiece geometry.
Max. reach (mm) 1,445 2,036 903 1,650 1,450 1,925 1,725 Features
]1 ±0.06 ±0.08 ±0.03 ±0.03 ±0.03 ±0.05 ±0.04
Position repeatability (mm)
Arm rotation (JT1) ±165 ±165 ±180 ±180 ±180 ±180 ±180 No need for time-consuming robot teaching
Arm out-in (JT2) +150 - –90 +150 - –90 +135 - –80 +145 - –105 +145 - –105 +155 - –105 +155 - –105 KCONG generates robot welding paths quickly and easily
Motion Arm up-down (JT3) +90- –175 +90- –175 +118 - –172 +150 - –163 +150 - –163 +150 - –163 +150 - –163 from 3D CAD data such as DXF, IGES, STEP or VRML.
range
(°) Wrist swivel (JT4) ±180 ±180 ±360 ±270 ±270 ±270 ±270 Offline process verification
Wrist bend (JT5) ±135 ±135 ±145 ±145 ±145 ±145 ±145
Wrist twist (JT6) ±360 ±360 ±360 ±360 ±360 ±360 ±360 Once KCONG automatically generates the robot welding
Arm rotation (JT1) 240 210 300 250 250 190 190 path, users can then view the simulation of the arc
welding process, check for collisions, weld access, and
Arm out-in (JT2) 240 210 300 250 250 205 205 system layout issues, and make fine adjustments to the
Max. Arm up-down (JT3) 220 220 300 215 215 210 210 generated welding path.
speed
(°/s) Wrist swivel (JT4) 430 430 460 365 365 400 400 Direct program download
Wrist bend (JT5) 430 430 460 380 380 360 360
Wrist twist (JT6) 650 650 740 700 700 610 610 After verifying the weld process and making any
Wrist swivel (JT4) 12 12 12.3 13 22 22 45 necessary adjustments, the operation program is
Allowable generated by KCONG. The completed weld operation
moment Wrist bend (JT5) 12 12 12.3 13 22 22 45 program can then be downloaded directly to the robot
(N·m) Wrist twist (JT6) 3.75 3.75 7 7.5 10 10 29
controller.
Allowable Wrist swivel (JT4) 0.4 0.4 0.4 0.45 0.7 0.7 0.9
moment of Wrist bend (JT5) 0.4 0.4 0.4 0.45 0.7 0.7 0.9
inertia
2)
(kg·m Wrist twist (JT6) 0.07 0.07 0.12 0.14 0.2 0.2 0.3 Servo Torch
Mass (kg) 150 160 37 150 150 230 230
Mounting Floor, Ceiling Kawasaki’s servo torch option delivers high quality welding.
Installation Ambient temperature (°C) 0 - 45
environment Relative humidity (%) 35 - 85 (No dew, nor frost allowed) Features
Controller/ Americas Can be used with small-gauge iron or aluminum
Power Europe E01/5.6kVA F60/2.0kVA F60/2.0kVA,E01/5.6kVA E01/5.6kVA wire
requirements Japan & Asia
]1: conforms to ISO9283 Feeds small-gauge iron wire (ø 0.6 mm) or aluminum wire
steadily with no buckling.
Excellent arc stability
Optional equipment The constant-speed wire feed control improves wire
feeding performance, resulting in excellent arc stability.
Shock sensor Improved arc ignition performance
Torch bracket (350 A/500 A) The servo torch can control complex wire feeding at the
Installation base (600 mm / 300 mm) start and end of welding operations, thereby improving
Base plate (750 mm × 750 mm × 25 mm) arc ignition.
Linear slide
Positioner
Servo torch
Touch sensing (DC15V, DC400V)
RTPM (arc sensor)
AVC (arc-sensor dedicated to TIG welding)
3D laser sensor
Wall mounting
3 4
Motion range & dimensions
BA006N JT1 165° RA005L
JT5 ±135°
294 160
276 4-ø18
JT6 ±360°
JT4 ±180° ° Y ø5H7 Dp8
Working range 45
based on point P ø0.04 X
JT1 165° 687 903 ø20H7
1,115.8 1,445.8 330 276 Dp3 X
Working range 90°
based on point P JT1 360° ø31.5
81 352 JT3 118 120
175° 410 78 JT6 4-M5 Dp8
JT3 ±360° ø0.2 XY
90° 165 700 115 13 JT3 118° 105 JT4 ±360° ø40H7
0 A 90 VIEW A
A 156 ø18
210 JT3 P
P Installation dimensions 172°
08 1,093 173
JT5 ±145° 152
1,710.8 5 38 88±0.1 4-ø9
550 JT2 82 JT2 JT2
80° 135°
1,271 90° 30° Y
JT2 ø6H7 Dp8
150° ° ø0.04 X 125
60 ø45H7 295 130 152 170
X
430 88±0.1
ø56 57 2-ø6H7
125 126 242 130 76
6 ø0.04
300.8 ø6 6-M4 Dp8
207.5 303.3 ø0.2 XY 391 15
VIEW A ø9
464.4 777.1
Installation dimensions
(mm) (mm)
BA006L JT1 165° RA006L
JT5 ±135°
294 160
276 4-ø18 Working range
JT6 ±360° 1,450 1,650 based on point P ° ø6H7 Dp6
JT4 ±180° 45 Y
JT1 165° ø0.04 X
1,706.2 2,036.2 ø25H7 X
Working range 330 276 90° Dp6
based on point P ø4
0
JT3 JT1 360° JT3 163° JT6 ±360° 4-M6 Dp8
81 352 JT3 175° 900 88 ø0.3 X Y
90° 165 1,030 115 148 207
13 JT3 150° 100 JT4 ±270° VIEW A
6 100
15 A A
210 ø18 1,980
P P
0 JT5 ±145°
2,301.2 Installation dimensions 65 220 138±0.1
JT2 JT2 220
JT2 1,195 105° 145°
1,541 820 90° 92 4-ø18
JT2 30° Y 0
150° ø6H7 Dp8 43
° ø0.04 X
430 60 ø45H7 300 184220
X 194 210
153±0.1
207.5 303.3 ø ø30 2-ø13H9
56 638.2 13
621.2 6 305.6 ø0.06
ø6 6-M4 Dp8
518.1 437.1 1,002.4 ø18
ø0.2 XY
1,331.3 VIEW A Installation dimensions
(mm) (mm)
5 6
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