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a national drinking water clearinghouse fact sheet membrane filtration summary a membrane or more properly a semipermeable membrane is a thin layer of material capable of separating substances when a ...

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                                               A NATIONAL DRINKING WATER CLEARINGHOUSE FACT SHEET
                          Membrane Filtration
                    Summary
                    A membrane or, more properly, a semipermeable membrane, is a thin layer of material 
                    capable of separating substances when a driving force is applied across the membrane.
                    Once considered a viable technology only for desalination, membrane processes are increas-
                    ingly employed for removal of bacteria and other microorganisms, particulate material, and 
                    natural organic material, which can impart color, tastes, and odors to the water and react 
                    with disinfectants to form disinfection byproducts (DBP). As advancements are made in 
                    membrane production and module design, capital and operating costs continue to decline.
                    The pressure-driven membrane processes discussed in this fact sheet are microfiltration (MF), 
                    ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO). 
                    Membrane Filtration: Alternative                     rules have increased interest in NF and 
                    to Conventional Filtration                           UF membranes for DBP precursor removal. 
                    Membrane filtration systems’ capital costs, on       Potable water treatment has traditionally 
                    a basis of dollars per volume of installed treat-    focused on processes for liquid-solid separation 
                    ment capacity, do not escalate rapidly as plant      rather than on processes for removing dissolved 
                    size decreases. This factor makes membranes          contaminants from water. Thus, the effect of 
                    quite attractive for small systems. In addition,     the 1996 Safe Drinking Water Act (SDWA) 
                    for groundwater sources that do not need             amendments has been to encourage water 
                    pretreatment, membrane technologies are              treatment professionals to consider the more 
                    relatively simple to install, and the systems        unconventional treatment processes, such as 
                    require little more than a feed pump, a cleaning     membrane technologies, alone, or in conjunc-
                    pump, the membrane modules, and some                 tion with liquid-solid separation, to meet 
                    holding tanks. According to a 1997 report by         current regulations.  
                    the National Research Council, most experts 
                    foresee that membrane filtration will be used        Comparing Membrane Filtration 
                    with greater frequency in small systems as the       Systems
                    complexity of conventional treatment processes 
                    for small systems increases.                         While all types of membranes work well under 
                                                                         proper conditions, choosing the most appro-
                    New Regulations Favor Membrane  priate membrane for a given application still 
                    Technologies                                         remains crucial. (See Figure 1.) In many cases, 
                    Membrane processes have become more attrac-          selection is complicated by the availability of 
                    tive for potable water production in recent years    new types of membranes, applications, or by 
                    due to the increased stringency of drinking          site-specific conditions. Bench and pilot tests 
                    water regulations. Membrane processes have           are powerful tools for situations where process 
                    excellent separation capabilities and show           risks and uncertainties exist or the cost impacts 
                    promise for meeting many of the existing and         from problems are potentially high.                 PAGE  
                    anticipated drinking water standards. The 
                                                                         Membrane classification standards vary consid-        
                                                                                                                              one
                    Surface Water Treatment Rule (SWTR) and              erably from one filter supplier to another. What     OF
                                                                                                                              
                    the anticipated Groundwater Disinfection Rule                                                            EIGHT
                    have led to the investigation of UF and MF 
                    for turbidity and microbial removal. The new 
                    Disinfectants/Disinfection Byproduct (D/DBP) 
                    NATIONAL DRINKING WATER CLEARINGHOUSE 
               Membrane Filtration
                           Figure 1: Generalized Membrane Process Selection Chart 
                                 Is treatment goal to remove particles >0.2 micron?                      LEGEND
                                          Yes                                              MF = Microfiltration
                                                                     No                    UF = Ultrafiltration
                                          MF                                               NF = Nanofiltration
                                    Can dissolved contaminants be precipitated,            RO = Reverse Osmosis
                                              coagulated, or absorbed?                     ED/EDR = Electrodialysis Reversal
                                          Yes                                              MW = Molecular Weight (in daltons)
                                                                     No                    TDS = Total Dissolved Solids
                                      MF or UF
                                      Is dissolved organics removal needed?            Yes       Is inorganic ion removal needed?
                                                                     No                             Yes
                                 Are the inorganic ions to be removed multivalent            Are the ions multivalent        No
                                          (e.g., a softening application)?                (e.g., a softening application)?
                                          Yes                                                       Yes          No
                                          NF                         No
                                                                                                   NF           RO
                                        Is the required TDS removal greater                         Are the dissolved organics
                                                 than 3,000 mg/L?                                   greater than 10,000 MW?
                                          Yes                                                       Yes
                                         RO                          No                                                      No
                                                                                                    UF
                                             Is silica scale a concern?                             Are the dissolved organics
                                                                                                      greater than 400 MW?
                                          Yes                        No
                                                                                                    Yes                      No
                                       ED/EDR                  RO or ED/EDR                                                  RO
                                                                                                   NF
                                        NOTE: This simplified chart is based on common assumptions and should not be
                                        applied to every situation without more detailed analysis.
                                                                        ASSUMPTIONS
                                     A. Relative Cost                      B. Removals
                                     •  MF < UF < NF < RO or ED/EDR        •  MF–particles > 0.2 Micron
                                     •  If TDS removal > 3,000 mg/L,       •  UF–organics > 10,000 MW, virus,
                                      RO or ED/EDR may be less costly        and colloids
                                                                           •  NF–organics > 400 MW and hardness ions
                                                                           •  RO–salts and low MW organics
                                                                           •  ED/EDR–Salts
                                                                           •  Particles include Giardia, Cryptosporidium,
                                                                             bacteria, and turbidity
                                  Reprinted from Proceedings of the 1993 Membrane Technology Conference, by permission.
                                  Copyright ©1993, American Water Works Association.
                   one supplier sells as a UF product, another                   Microfiltration (MF)
                   manufacturer calls a NF system. It is better to               MF is loosely defined as a membrane separation 
               EIGHTlook directly at pore size, molecular weight                 process using membranes with a pore size of 
                   cutoff (MWCO), and applied pressure need-                     approximately 0.03 to 10 microns, a MWCO of 
                OF
                   ed when comparing two membrane systems.                       greater than 100,000 daltons, and a relatively 
          two  
                   MWCO, which can be regarded as a measure                      low feedwater operating pressure of approxi-
                   of membrane pore dimensions, is a specifica-                  mately 100 to 400 kPa (15 to 60 psi). Represen- 
               PAGE                                                              tative materials removed by MF include sand, 
                   tion used by membrane suppliers to describe a 
                   membrane’s retention capabilities.                            silt, clays, Giardia lamblia and Cryptosporidium 
                                                                                        TEN • MARCH 1999
                    cysts, algae, and some bacterial species. (See      powdered activated carbon (PAC), has been 
                    Figure 2 and Table 1.) MF is not an absolute        employed. In some cases, the cake layer built 
                    barrier to viruses; however, when used in           up on the membrane during the water produc-
                    combination with disinfection, MF appears           tion cycle can remove some organic materials.
                    to control these microorganisms in water.
                                                                        It may be necessary to adjust the feedwater pH 
                    The primary impetus for the more widespread         by chemical dosing prior to membrane filtration 
                    use of MF has been the increasingly strin-          in order to maintain the pH within the rec-
                    gent requirements for removing particles and        ommended operating range for the membrane 
                    micro-organisms from drinking water supplies.       material employed. It should be noted that pH 
                    Addi-tionally, there is a growing emphasis on       adjustment is not required for scaling control, 
                    limiting the concentrations and number of           since MF membranes do not remove uncom-
                    chemicals that are applied during water treat-      plexed dissolved ions.
                    ment. By physically removing the pathogens, 
                    membrane filtration can significantly reduce        MF membranes, under the most conservative 
                    chemical addition, such as chlorination.            conditions, appear to act as an absolute bar-
                                                                        rier to selected bacteria and protozoan cysts 
                    Another application for the technology is for       and oocysts. Unlike UF however, MF does not 
                    removal of natural or synthetic organic mat-        remove appreciable densities of viruses. There-
                    ter to reduce fouling potential. In its normal      fore, it is necessary to complement MF with a 
                    opera- tion, MF removes little or no organic        post-membrane disinfection process. Chemical 
                    matter; however, when pretreatment is applied,      disinfection may be employed by applying 
                    in-creased removal of organic material, as well     chlorine, chlorine dioxide, or chloramines; 
                    as a retardation of membrane fouling can            however, long contact times are required to 
                    be realized.                                        inactivate viruses.
                    Two other applications involve using MF as                               EQUIPMENT
                    a pretreatment to RO or NF to reduce fouling        For municipal-scale drinking water applica-
                    potential. Both RO and NF have been tradi-          tions, the commercially available membrane 
                    tionally employed to desalt or remove hardness      geometries that are the most commonly 
                    from groundwater.                                   em-ployed are spiral wound, tubular, and hol-
                                                                        low capillary fiber. However, spiral-wound con-
                                         PROCESS                        figurations are not normally employed for MF 
                    MF membranes provide absolute removal of            due to the flat-sheet nature of the membrane, 
                    particulate contaminants from a feed stream by      which presents difficulties in keeping the mem-
                    separation based on retention of contaminants       brane surface clean. Unlike spiral-wound mem-
                    on a membrane surface. It is the “loosest” of the   branes, hollow-fiber and tubular configurations 
                    membrane processes, and as a consequence            allow the membrane to be backwashed, a pro-
                    of its large pore size, it is used primarily for    cess by which fouling due to particulate and 
                    removing particles and microbes and can be          organic materials is controlled.
                    operated under ultralow pressure conditions.
                                                                        Membrane “package” plants are normally 
                    In the simplest designs, the MF process involves    employed for plants treating less than one 
                    prescreening raw water and pumping it under         million gallons per day (mgd). The components 
                    pressure onto a membrane. In comparison             of the plant may include prescreens, a feed 
                    to conventional water clarification processes,      pump, a cleaning tank, an automatic gas 
                    where coagulants and other chemicals are            backwash system, an air compressor, a mem-
                    added to the water before filtration, there are     brane integrity monitor, a backwash water 
                    few pretreatment requirements for hollow-fiber      transfer tank, a pressure break reservoir, an 
                    systems when particles and microorganisms           air filter for the gas backwash, controls for the 
                    are the target contaminants.                        programmable logic controller, and a coalescer.
                                                                                                                             PAGE  
                    Prefilters are necessary to remove large particles                OPERATION AND MAINTENANCE
                    that may plug the inlet to the fibers within the    In MF, there are two methods for maintaining           
                                                                                                                              three
                    membrane module. More complex pretreatment          or re-establishing permeate flux after the mem-       OF
                                                                                                                              
                    strategies are sometimes employed either to         branes are fouled:                                   EIGHT
                    reduce fouling or enhance the removal of virus-       • Membrane backwashing: In order to prevent     
                    es and dissolved organic matter. In such                the continuous accumulation of solids on the    
                    cases, pretreatment by adding coagulants or             membrane surface, the membrane is 
                    NATIONAL DRINKING WATER CLEARINGHOUSE 
               Membrane Filtration
                    backwashed. Unlike backwashing for con-            important subject, which should be thoroughly 
                    ventional media filtration, the backwashing        researched in order to have a better understand- 
                    cycle takes only a few minutes. Both liquid        ing of this phenomenon and its mechanisms.
                    and gas backwashing are employed with MF 
                    technology. For most systems, backwashing                                PROCESS
                    is fully automatic. If backwashing is inca-        UF is a pressure-driven process by which 
                    pable of restoring the flux, then membranes        colloids, particulates, and high molecular mass 
                    are chemically cleaned. The variables that         soluble species are retained by a process of size 
                                                                       exclusion, and, as such, provides means for 
                    should be considered in cleaning MF mem            concentrating, separating into parts, or filter-
                    branes include: frequency and duration of          ing dissolved or suspended species. UF allows 
                    cleaning, chemicals and their concentra-           most ionic inorganic species to pass through 
                    tions, cleaning and rinse volumes, tempera-        the membrane and retains discrete particulate 
                    ture of cleaning, recovery and reuse of            matter and nonionic and ionic organic species. 
                    cleaning chemicals, neutralization and 
                    disposal of cleaning chemicals.                    UF is a single process that removes many 
                 •  Membrane pretreatment: Feedwater pretreat          water-soluble organic materials, as well as 
                    ment can be employed to improve the level          microbiological contaminants. Since all UF 
                    of removal of various natural water constitu-      membranes are capable of effectively straining 
                    ents. It is also used to increase or maintain      protozoa, bacteria, and most viruses from water, 
                    transmembrane flux rates and/or to retard          the process offers a disinfected filtered product 
                    fouling. The two most common types of              with little load on any post-treatment steril-
                    pretreatment are coagulant and PAC addition.       ization method, such as UV radiation, ozone 
                                                                       treatment, or even chlorination.
                 Ultrafiltration (UF)                                  Unlike RO, the pretreatment requirement for UF 
                 UF involves the pressure-driven separation of         is normally quite low. Fortunately, due to the 
                 materials from water using a membrane pore            chemical and hydrolytic stability of UF mem-
                 size of approximately 0.002 to 0.1 microns, an        brane materials, some of the pretreatments 
                 MWCO of approximately 10,000 to 100,000               essential for RO membranes, such as adjust-
                 daltons, and an operating pressure of approxi-        ment of pH or chlorine concentration levels, 
                 mately 200 to 700 kPa (30 to 100 psi). UF will        do not apply. However, it may be necessary to 
                 remove all microbiological species removed by         adjust the pH to decrease the solubility of a 
                 MF (partial removal of bacteria), as well as some     solute in the feed so that it may be filtered out.
                 viruses (but not an absolute barrier to viruses) 
                 and humic materials. (See Figure 2 and Table          UF is designed to remove suspended and 
                 1.) Disinfection can provide a second barrier to      dissolved macromolecular solids from fluids. 
                 contamination and is therefore recommended.           The commercially available modules are there-
                 The primary advantages of low-pressure UF             fore designed to accept feedwaters that carry 
                 membrane processes compared with conven-              high loads of solids. Because of the many uses 
                 tional clarification and disinfection (postchlori-    for UF membranes, pilot studies are normally 
                 nation) processes are:                                conducted to test how suitable a given stream is 
                  •  No need for chemicals (coagulants, floccu-        for direct UF. 
                     lants, disinfectants, pH adjustment);             Water containing dissolved or chelated iron and 
                 •   Size-exclusion filtration as opposed to media     manganese ions needs to be treated by an 
                     depth filtration;                                 adequate oxidation process in order to precipi-
                 •   Good and constant quality of the treated          tate these ions prior to UF membrane filtration, 
                     water in terms of particle and microbial          as with all membrane processes. This is recom-
                     removal;                                          mended to avoid precipitation of iron and 
                 •   Process and plant compactness; and                manganese in the membrane, or even worse, 
             EIGHT•   Simple automation.
                                                                       on the permeate side of the membrane (mem-
              OF                                                       brane fouling during the backwash procedure). 
                 Fouling is the limiting phenomenon responsible 
        four                                                           Preoxidation processes generally used include 
                 for most difficulties encountered in membrane         aeration, pH adjustment to a value greater than 
                 technology for water treatment. UF is certainly 
             PAGE                                                      eight, or addition of strong oxidants, such as 
                 not exempt from this fouling control problem.         chlorine, chlorine dioxide, ozone, or potassium 
                 Therefore, membrane productivity is still an 
                                                                             TEN • MARCH 1999
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...A national drinking water clearinghouse fact sheet membrane filtration summary or more properly semipermeable is thin layer of material capable separating substances when driving force applied across the once considered viable technology only for desalination processes are increas ingly employed removal bacteria and other microorganisms particulate natural organic which can impart color tastes odors to react with disinfectants form disinfection byproducts dbp as advancements made in production module design capital operating costs continue decline pressure driven discussed this microfiltration mf ultrafiltration uf nanofiltration nf reverse osmosis ro alternative rules have increased interest conventional membranes precursor systems on potable treatment has traditionally basis dollars per volume installed treat focused liquid solid separation ment capacity do not escalate rapidly plant rather than removing dissolved size decreases factor makes contaminants from thus effect quite attrac...

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