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A NATIONAL DRINKING WATER CLEARINGHOUSE FACT SHEET Membrane Filtration Summary A membrane or, more properly, a semipermeable membrane, is a thin layer of material capable of separating substances when a driving force is applied across the membrane. Once considered a viable technology only for desalination, membrane processes are increas- ingly employed for removal of bacteria and other microorganisms, particulate material, and natural organic material, which can impart color, tastes, and odors to the water and react with disinfectants to form disinfection byproducts (DBP). As advancements are made in membrane production and module design, capital and operating costs continue to decline. The pressure-driven membrane processes discussed in this fact sheet are microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO). Membrane Filtration: Alternative rules have increased interest in NF and to Conventional Filtration UF membranes for DBP precursor removal. Membrane filtration systems’ capital costs, on Potable water treatment has traditionally a basis of dollars per volume of installed treat- focused on processes for liquid-solid separation ment capacity, do not escalate rapidly as plant rather than on processes for removing dissolved size decreases. This factor makes membranes contaminants from water. Thus, the effect of quite attractive for small systems. In addition, the 1996 Safe Drinking Water Act (SDWA) for groundwater sources that do not need amendments has been to encourage water pretreatment, membrane technologies are treatment professionals to consider the more relatively simple to install, and the systems unconventional treatment processes, such as require little more than a feed pump, a cleaning membrane technologies, alone, or in conjunc- pump, the membrane modules, and some tion with liquid-solid separation, to meet holding tanks. According to a 1997 report by current regulations. the National Research Council, most experts foresee that membrane filtration will be used Comparing Membrane Filtration with greater frequency in small systems as the Systems complexity of conventional treatment processes for small systems increases. While all types of membranes work well under proper conditions, choosing the most appro- New Regulations Favor Membrane priate membrane for a given application still Technologies remains crucial. (See Figure 1.) In many cases, Membrane processes have become more attrac- selection is complicated by the availability of tive for potable water production in recent years new types of membranes, applications, or by due to the increased stringency of drinking site-specific conditions. Bench and pilot tests water regulations. Membrane processes have are powerful tools for situations where process excellent separation capabilities and show risks and uncertainties exist or the cost impacts promise for meeting many of the existing and from problems are potentially high. PAGE anticipated drinking water standards. The Membrane classification standards vary consid- one Surface Water Treatment Rule (SWTR) and erably from one filter supplier to another. What OF the anticipated Groundwater Disinfection Rule EIGHT have led to the investigation of UF and MF for turbidity and microbial removal. The new Disinfectants/Disinfection Byproduct (D/DBP) NATIONAL DRINKING WATER CLEARINGHOUSE Membrane Filtration Figure 1: Generalized Membrane Process Selection Chart Is treatment goal to remove particles >0.2 micron? LEGEND Yes MF = Microfiltration No UF = Ultrafiltration MF NF = Nanofiltration Can dissolved contaminants be precipitated, RO = Reverse Osmosis coagulated, or absorbed? ED/EDR = Electrodialysis Reversal Yes MW = Molecular Weight (in daltons) No TDS = Total Dissolved Solids MF or UF Is dissolved organics removal needed? Yes Is inorganic ion removal needed? No Yes Are the inorganic ions to be removed multivalent Are the ions multivalent No (e.g., a softening application)? (e.g., a softening application)? Yes Yes No NF No NF RO Is the required TDS removal greater Are the dissolved organics than 3,000 mg/L? greater than 10,000 MW? Yes Yes RO No No UF Is silica scale a concern? Are the dissolved organics greater than 400 MW? Yes No Yes No ED/EDR RO or ED/EDR RO NF NOTE: This simplified chart is based on common assumptions and should not be applied to every situation without more detailed analysis. ASSUMPTIONS A. Relative Cost B. Removals • MF < UF < NF < RO or ED/EDR • MF–particles > 0.2 Micron • If TDS removal > 3,000 mg/L, • UF–organics > 10,000 MW, virus, RO or ED/EDR may be less costly and colloids • NF–organics > 400 MW and hardness ions • RO–salts and low MW organics • ED/EDR–Salts • Particles include Giardia, Cryptosporidium, bacteria, and turbidity Reprinted from Proceedings of the 1993 Membrane Technology Conference, by permission. Copyright ©1993, American Water Works Association. one supplier sells as a UF product, another Microfiltration (MF) manufacturer calls a NF system. It is better to MF is loosely defined as a membrane separation EIGHTlook directly at pore size, molecular weight process using membranes with a pore size of cutoff (MWCO), and applied pressure need- approximately 0.03 to 10 microns, a MWCO of OF ed when comparing two membrane systems. greater than 100,000 daltons, and a relatively two MWCO, which can be regarded as a measure low feedwater operating pressure of approxi- of membrane pore dimensions, is a specifica- mately 100 to 400 kPa (15 to 60 psi). Represen- PAGE tative materials removed by MF include sand, tion used by membrane suppliers to describe a membrane’s retention capabilities. silt, clays, Giardia lamblia and Cryptosporidium TEN • MARCH 1999 cysts, algae, and some bacterial species. (See powdered activated carbon (PAC), has been Figure 2 and Table 1.) MF is not an absolute employed. In some cases, the cake layer built barrier to viruses; however, when used in up on the membrane during the water produc- combination with disinfection, MF appears tion cycle can remove some organic materials. to control these microorganisms in water. It may be necessary to adjust the feedwater pH The primary impetus for the more widespread by chemical dosing prior to membrane filtration use of MF has been the increasingly strin- in order to maintain the pH within the rec- gent requirements for removing particles and ommended operating range for the membrane micro-organisms from drinking water supplies. material employed. It should be noted that pH Addi-tionally, there is a growing emphasis on adjustment is not required for scaling control, limiting the concentrations and number of since MF membranes do not remove uncom- chemicals that are applied during water treat- plexed dissolved ions. ment. By physically removing the pathogens, membrane filtration can significantly reduce MF membranes, under the most conservative chemical addition, such as chlorination. conditions, appear to act as an absolute bar- rier to selected bacteria and protozoan cysts Another application for the technology is for and oocysts. Unlike UF however, MF does not removal of natural or synthetic organic mat- remove appreciable densities of viruses. There- ter to reduce fouling potential. In its normal fore, it is necessary to complement MF with a opera- tion, MF removes little or no organic post-membrane disinfection process. Chemical matter; however, when pretreatment is applied, disinfection may be employed by applying in-creased removal of organic material, as well chlorine, chlorine dioxide, or chloramines; as a retardation of membrane fouling can however, long contact times are required to be realized. inactivate viruses. Two other applications involve using MF as EQUIPMENT a pretreatment to RO or NF to reduce fouling For municipal-scale drinking water applica- potential. Both RO and NF have been tradi- tions, the commercially available membrane tionally employed to desalt or remove hardness geometries that are the most commonly from groundwater. em-ployed are spiral wound, tubular, and hol- low capillary fiber. However, spiral-wound con- PROCESS figurations are not normally employed for MF MF membranes provide absolute removal of due to the flat-sheet nature of the membrane, particulate contaminants from a feed stream by which presents difficulties in keeping the mem- separation based on retention of contaminants brane surface clean. Unlike spiral-wound mem- on a membrane surface. It is the “loosest” of the branes, hollow-fiber and tubular configurations membrane processes, and as a consequence allow the membrane to be backwashed, a pro- of its large pore size, it is used primarily for cess by which fouling due to particulate and removing particles and microbes and can be organic materials is controlled. operated under ultralow pressure conditions. Membrane “package” plants are normally In the simplest designs, the MF process involves employed for plants treating less than one prescreening raw water and pumping it under million gallons per day (mgd). The components pressure onto a membrane. In comparison of the plant may include prescreens, a feed to conventional water clarification processes, pump, a cleaning tank, an automatic gas where coagulants and other chemicals are backwash system, an air compressor, a mem- added to the water before filtration, there are brane integrity monitor, a backwash water few pretreatment requirements for hollow-fiber transfer tank, a pressure break reservoir, an systems when particles and microorganisms air filter for the gas backwash, controls for the are the target contaminants. programmable logic controller, and a coalescer. PAGE Prefilters are necessary to remove large particles OPERATION AND MAINTENANCE that may plug the inlet to the fibers within the In MF, there are two methods for maintaining three membrane module. More complex pretreatment or re-establishing permeate flux after the mem- OF strategies are sometimes employed either to branes are fouled: EIGHT reduce fouling or enhance the removal of virus- • Membrane backwashing: In order to prevent es and dissolved organic matter. In such the continuous accumulation of solids on the cases, pretreatment by adding coagulants or membrane surface, the membrane is NATIONAL DRINKING WATER CLEARINGHOUSE Membrane Filtration backwashed. Unlike backwashing for con- important subject, which should be thoroughly ventional media filtration, the backwashing researched in order to have a better understand- cycle takes only a few minutes. Both liquid ing of this phenomenon and its mechanisms. and gas backwashing are employed with MF technology. For most systems, backwashing PROCESS is fully automatic. If backwashing is inca- UF is a pressure-driven process by which pable of restoring the flux, then membranes colloids, particulates, and high molecular mass are chemically cleaned. The variables that soluble species are retained by a process of size exclusion, and, as such, provides means for should be considered in cleaning MF mem concentrating, separating into parts, or filter- branes include: frequency and duration of ing dissolved or suspended species. UF allows cleaning, chemicals and their concentra- most ionic inorganic species to pass through tions, cleaning and rinse volumes, tempera- the membrane and retains discrete particulate ture of cleaning, recovery and reuse of matter and nonionic and ionic organic species. cleaning chemicals, neutralization and disposal of cleaning chemicals. UF is a single process that removes many • Membrane pretreatment: Feedwater pretreat water-soluble organic materials, as well as ment can be employed to improve the level microbiological contaminants. Since all UF of removal of various natural water constitu- membranes are capable of effectively straining ents. It is also used to increase or maintain protozoa, bacteria, and most viruses from water, transmembrane flux rates and/or to retard the process offers a disinfected filtered product fouling. The two most common types of with little load on any post-treatment steril- pretreatment are coagulant and PAC addition. ization method, such as UV radiation, ozone treatment, or even chlorination. Ultrafiltration (UF) Unlike RO, the pretreatment requirement for UF UF involves the pressure-driven separation of is normally quite low. Fortunately, due to the materials from water using a membrane pore chemical and hydrolytic stability of UF mem- size of approximately 0.002 to 0.1 microns, an brane materials, some of the pretreatments MWCO of approximately 10,000 to 100,000 essential for RO membranes, such as adjust- daltons, and an operating pressure of approxi- ment of pH or chlorine concentration levels, mately 200 to 700 kPa (30 to 100 psi). UF will do not apply. However, it may be necessary to remove all microbiological species removed by adjust the pH to decrease the solubility of a MF (partial removal of bacteria), as well as some solute in the feed so that it may be filtered out. viruses (but not an absolute barrier to viruses) and humic materials. (See Figure 2 and Table UF is designed to remove suspended and 1.) Disinfection can provide a second barrier to dissolved macromolecular solids from fluids. contamination and is therefore recommended. The commercially available modules are there- The primary advantages of low-pressure UF fore designed to accept feedwaters that carry membrane processes compared with conven- high loads of solids. Because of the many uses tional clarification and disinfection (postchlori- for UF membranes, pilot studies are normally nation) processes are: conducted to test how suitable a given stream is • No need for chemicals (coagulants, floccu- for direct UF. lants, disinfectants, pH adjustment); Water containing dissolved or chelated iron and • Size-exclusion filtration as opposed to media manganese ions needs to be treated by an depth filtration; adequate oxidation process in order to precipi- • Good and constant quality of the treated tate these ions prior to UF membrane filtration, water in terms of particle and microbial as with all membrane processes. This is recom- removal; mended to avoid precipitation of iron and • Process and plant compactness; and manganese in the membrane, or even worse, EIGHT• Simple automation. on the permeate side of the membrane (mem- OF brane fouling during the backwash procedure). Fouling is the limiting phenomenon responsible four Preoxidation processes generally used include for most difficulties encountered in membrane aeration, pH adjustment to a value greater than technology for water treatment. UF is certainly PAGE eight, or addition of strong oxidants, such as not exempt from this fouling control problem. chlorine, chlorine dioxide, ozone, or potassium Therefore, membrane productivity is still an TEN • MARCH 1999
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