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Quality Function Deployment What is QFD? Benefits of QFD QFD Methodology The Four Phases Product Planning Design Deployment Manufacturing Process Planning Production Planning Managing the QFD Process www.qualimations.com Quality Function Deployment What is QFD? www.qualimations.com Quality Function Deployment QFD from the Japanese - The 3 main goals in implementing QFD are: 1.Prioritize spoken and unspoken customer wants and needs. 2.Translate these needs into technical characteristics and specifications. 3.Build and deliver a quality product or service by focusing everybody toward customer satisfaction. Quality Function Deployment - “Customer Driven Product / Process Development” www.qualimations.com Quality Function Deployment Definition of Quality Function Deployment : A system for translating customer requirements into appropriate company requirements at each stage from research and product development to engineering and manufacturing to marketing/sales and distribution Prerequisites to QFD are ‘Market Research’ and ‘VOC gathering’. As QFD is the process of building capability to meet or exceed customer demands, understanding the market, knowing the various customer segments. what each customer segment wants, how important these benefits are, and how well different providers of products address these benefits are some of the key precursors to a successful QFD. These are prerequisites because it is impossible to consistently provide products / services which will attract customers unless you have a very good understanding of what they want. www.qualimations.com Quality Function Deployment Why was QFD developed? QFD was developed in Japan in the late 1960s by Professors Yoji Akao and Shigeru Mizuno. The Professors aimed at developing a quality assurance method that would design customer satisfaction into a product before it was manufactured. Prior quality control methods like Ishikawa were primarily aimed at fixing a problem during or after manufacturing. Key Rationale: 1 Customers are our number one concern. Satisfied customers keep us in business. Therefore, we must have an excellent understanding of their needs. 2 Proactive product development is better than reactive product development. QFD can help a company move toward a more proactive approach. 3 Quality is a responsibility of everyone in the organization. QFD is a team methodology which encourages a broader employee involvement and focus. 4 The QFD methodology helps an organization determine the most effective applications for many engineering and analytical tools such as: Problem Solving, FMEA and Statistical Process Control. www.qualimations.com
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