Sheet 1: Initial Capacity Assessm. Sheet

	
	
	
	
	
	
	
	

		


		
I. Key Information                         A)  Product 
		


		


		


		
B)  Customer Production 
		


		


		


		


		


		


		


	
	

		


		


		


		
Supplier
		
Annual quoted volume (RFQ volume)
		


		


		
Method
		
Date
		
Description
		


		


	
	

		


		


		


		
Site Location
		
Production weeks/year (at customer)
		


		


		


		


		


		


		


	
	

		


		


		


		
Parma Code
		
X  Customer Demand / Week 
		


		
-
		


		


		


		


		


	
	

		


		


		


		
Date of Study 
		


		


		


		


		


		


		


		


	
	

		


		


		


		
Part # / Name
		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		
 
		
 
		
 
		


		


		


		


		


		


	
	

		


		
II. Capacity Planning
		


		


		
 
		
 
		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Operating pattern for the specific part
		


		
 
		
Process 1
		
Process 2
		
Process 3
		
Process 4
		
Process 5
		
Process 6
		
Process 7
		


		


	
	

		


		


		
Process description
		


		


		


		


		


		


		


		


		


		


	
	

		


		


		
Dedicated or Shared process  (for shared process, 
show only the operating pattern for the specific part)
		
2 
		
		
1 
		
		
1 
		
		
1 
		
		
2 
		
		
2 
		
		
2 
		
		


		


	
	

		


		
A
		
Shifts/day
		


		


		


		


		


		


		


		


		


		


	
	

		


		
B
		
Total hours/shift
		


		


		


		


		


		


		


		


		


		


	
	

		


		
B1
		
Hours/shift used for this part number (shared prod)
		


		


		


		


		


		


		


		


		


		


	
	

		


		
C1
		
Personal breaks: lunch, breaks    (minutes/shift)
		


		


		


		


		


		


		


		


		


		


	
	

		


		
C2
		
Planned Maintenance    (minutes/shift)
		


		


		


		


		


		


		


		


		


		


	
	

		


		
D
		
Days/week
		


		


		


		


		


		


		


		


		


		


	
	

		


		
E
		
Net available time   (production hours/week)  
[A*(B1-(B1/B)*((C1+C2)/60))*D]
		
 
		
-
		
-
		
-
		
-
		
-
		
-
		
-
		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Projected Downtime for this part number
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
F
		
Tool / Variant  Changeover (minutes)
		


		


		


		


		


		


		


		


		


		


	
	

		


		
G
		
Changeovers / shift
		


		


		


		


		


		


		


		


		


		


	
	

		


		
H
		
Inspections of facilities / shift  (minutes)
		


		


		


		


		


		


		


		


		


		


	
	

		


		
I
		
Breakdowns / shift  (unscheduled downtime)   (minutes)
		


		


		


		


		


		


		


		


		


		


	
	

		


		
J
		
Total projected downtime/week (hours)      [((FxG+H+I)/60xAxD)*B1/B]
		


		
-
		
-
		
-
		
-
		
-
		
-
		
-
		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
K
		
Equipment Availability   [(E-J)/E]
		


		
-
		
-
		
-
		
-
		
-
		
-
		
-
		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Projected Quality Rate (%)
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		
Projected percent of parts scrapped and/or reworked
For linked processes, see notes.
		


		


		


		


		


		


		


		


		


		


	
	

		


		
L
		
Projected Quality Rate (%)
		


		
-
		
-
		
-
		
-
		
-
		
-
		
-
		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Planned Cycle time / Capacity
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		
Required Cycle time needed to cover exact customer demand  (sec/part)     [E*3600*K*L/ X]
		


		
-
		
-
		
-
		
-
		
-
		
-
		
-
		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
M
		
Net Planned Ideal Cycle Time  (sec/part)
For multiple cavities in one tool, see notes.
		


		


		


		


		


		


		


		


		


		


	
	

		


		
 
		
Planned production capacity / week  [(E-J)*3600*L/M]
		
 
		
-
		
-
		
-
		
-
		
-
		
-
		
-
		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		

 
		
		

 
		
		
	

		


		


		


		


		


		


		


		
	

		
0
		
DEDICATED
		


		


		


		


		


		


		


		


		


	
	

		
1
		
SHARED