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picture1_Induction Heating Pdf 181207 | Forging With Induction Heating Equipment


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File: Induction Heating Pdf 181207 | Forging With Induction Heating Equipment
1 forging indust with induction readyry 4 0 heating equipment saet is your partner ting for induction forging solutions saet together with the ajaxtocco magnethermic group of companies hea is ...

icon picture PDF Filetype PDF | Posted on 30 Jan 2023 | 2 years ago
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                                              1
                                     FORGING 
      INDUST                   WITH INDUCTION 
      READYRY 4.0           HEATING EQUIPMENT
                                 
                                               SAET IS YOUR PARTNER 
                                TING           FOR INDUCTION 
                                               FORGING SOLUTIONS
                                               SAET TOGETHER WITH  
                                               THE AJAXTOCCO MAGNETHERMIC 
                                               GROUP OF COMPANIES  
                                HEA            IS A LEADING SUPPLIER  
                                               OF INDUCTION HEATING  
                                               AND FORGING EQUIPMENT
                                               SAET strength derives from a heritage of               INDUCTION FORGING 
                                               excellence, the continuous strain of innovation,       TECHNOLOGY & 
                                               product solutions that include application 
                                               review, process development and tooling,               EQUIPMENT
                                               commissioning services to complete a full              INDUCTION HEATING IS EFFICIENT, 
                                               turnkey manufacturing solution. Not least,             EASILY CONTROLLED, USES 
                                               complete customer services and support                                                      
                                               networks that benefit from the resources               NO ENERGY WHEN NOT HEATING, 
                                               of a global corporation.                               AND PUTS THE HEAT WHERE YOU 
                                               Through close collaboration and personal               WANT IT, WHEN YOU WANT IT
                                               attention, our group is dedicated to sharing  
                                               our customers’ passion and focus on their              No idle time, no massive refractories to heat, 
                                               business goals.                                        and close coupling enable you to use energy 
                                               We don’t just sell equipment, we provide               in the best possible way.
                                               the right solution, furthermore we optimize            Equally important is the manufacturers 
                                               your floor plan and streamline your energy             experience and know-how in providing the right 
                                               consumption.                                           equipment to match your overall objectives.
                                               By applying our years of experience                    Our group of companies have experience that 
                                               and knowledge of best practices, our customers         spans over 50 years and covers the heating of 
                                               are empowered to compete more effectively.             all metals in all shapes and sizes utilizing a wide 
                                                                                                      range of advanced solid state power supplies 
                                                                                                      ranging from 50 Hz to 450 kHz. The photo 
                                                                                                      sequence below shows the heating process.
                                                                                                      However, there are other determining factors 
                                                                                                      which set induction heating apart from other 
                                                                                                      heating methods.
                                                                                                      Factors such as energy efficiency, labor costs, 
                                                                                                      quality, automation, maintenance, scale losses, 
                                                                                                      cleaning and scrap losses are some  
                                                                                                      of the advantages of induction heating.
                                                                                                                                                      3
                    INDUCTION  
                    HEATING SYSTEMS
                     P   WERFORGE 
                     Featuring PowerBlock Technology
                    The PowerForge design integrates the entire 
                    induction system, including the water cooling 
                    system, onto a common base for a quick, 
                    efficient installation that conserves floor 
                    space. Whether you need 200 or 5000 kg 
                    per hour, heating billets or bar ends,  
                    we have over 50 years of experience                                                  PowerForge induction forge heater - 2,000 kW system
                    to provide systems which meet your 
                    requirements for maximum efficiency.
                    The PowerForge is a simple and robust 
                    system for standard massive productions.
                    A single power generator delivers                        POWERFORGE TECHNICAL SPECIFICATIONS
                    the required power to the coils set                        POWER RANGE: 300 - 2400 kW
                    in a continuous way.                                       FREQUENCY RANGE: 500 Hz - 30 kHz
                                                                               INPUT LINE VOLTAGE: 3 phase, 400 - 650 Vac
                    FEATURES & BENEFITS
                       MINIMAL FLOOR SPACE REQUIREMENT
                       TURN-KEY OPERATION
                       BUILT-IN HEAT STATION
                       BUILT-IN POWER SUPPLY
                       BUILT-IN PINCH ROLL DRIVE
                       BUILT-IN EXIT CONVEYOR
                       QUICK CHANGE COIL(S)
                    OPTIONS
                        FORGEVIEW OR FORGEVIEW PLUS TECHNOLOGY
                       COIL SHUTTLE
                       COOLING WATER RECIRCULATING SYSTEMS
                       LOADERS / FEEDERS                                     Two PowerForge 800 kW Systems
                       PROSOLV SOFTWARE
                       COIL CASSETTES
                       REPLACEMENT LINERS
                       WEAR RAILS
                                                              INDUFORGE
                                                         1500 kW- compact 
                                                                         
                                               Inductor Automatic Changeover
                                 FORGING
                                                  INDUCTION  
                                                  HEATING SYSTEMS
                                                                                                           OPTIONS
                                                                                                               FORGEVIEW OR FORGEVIEW PLUS TECHNOLOGY
                                                                                                              COIL SHUTTLE
                                                  If you need an extremely flexible and efficient              COOLING WATER RECIRCULATING SYSTEMS
                                                  line, our DynaZone technology is the solution.                LOADERS  /  FEEDERS
                                                  DynaZone is a modular system for variable                    COIL  CASSETTES
                                                  production rates: half bridge voltage fed inverter,          REPLACEMENT  LINERS
                                                  series or parallel (LLC) load, 6 or 12 pulse                  WEAR  RAILS 
                                                  rectifier bridge and modular structure  
                                                  are the main feature of SAET DynaZone.                   DYNAZONE TECHNICAL 
                                                  The power can be tuned and controlled                    SPECIFICATIONS
                                                  independently for each heating section,                     POWER RANGE: 300 - 5000 kW
                                                  changing the heating profile according                      FREQUENCY RANGE: 500 Hz - 3 kHz
                                                  to the production needs.                                    INPUT LINE VOLTAGE: 3 phase, 400 - 650 Vac
                                                  FEATURES & BENEFITS
                                                    EASILY EXPANDABLE
                                                    IGBT POWERBLOCK TECHNOLOGY 
                                                    MINIMAL FLOOR SPACE REQUIREMENT 
                                                    TURN-KEY OPERATION
                                                    BUILT-IN HEAT STATION 
                                                    BUILT-IN POWER SUPPLY 
                                                    BUILT-IN PINCH ROLL DRIVE 
                                                    BUILT-IN EXIT CONVEYOR 
                                                    QUICK CHANGE COIL(S)
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