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processing Food an overview equipmenfi DR. V.V. CIIA'y'AN* Further, is given to the Introduction an emphasis yet newer to make has technologies that are R? ature bestowed upon us impact Indian food industry. I foods. an on the types of lS several Quality & \B have varietv been made and Design human specialities by the efforts over available processing food differ years developing Some aspeds of the by effective process in nu*".tLgiechniques. from the other industries a iod ugri.utt*at definite wayi These are : 'Food it For Processing' then, becomes necessary meet fundamentally to the (a) Sensitivity requirements following : Most foods are to tem- 'To sensitive Fig. 1: preserve' to have long (1) storage/ pH (acidity perature, prolonged heat, products viscosity curves of food iife, Typical transport impact. and high and 'To alkalinity) shear (2) make it digestible'for human in oper- equipment and consumption, designing the keep in has this ating conditions, one to In equipment, espe- (3) 'To make it ready eat' designing the to by mind. proc- In fact, has to achieve one pump- in heat transfer area, Foods", cially the "Processed . developing damaging ess results without unduly and ing mixing/blending time (4) 'To to the aesthetic senses' capacity, cater innovative proper the material. This makes the horsepower of all the rotating incorporating flavours, by designs a necessify. rheological complexi- the aroma and/or texture to the equipment, imporiant role. An- play very foods. (b) Rheolog ties a processed rheology has in role importart other Most rheologically com- foods are is in of industry the designing food processing plants the food In designing flowing the plex in that, under is the sense the above sequence and machinery, conditions pumping, mixing, followed. two or such as not necessarily Often, homogenisa- requirements are blending, emulsification, above more of the not they do be- Design tion and dispersion, into one operation. combined l.iquid chemicals do. food plant ma- have like most of and and operation Theydo not inNewtonianway require special attention behave chinery often is Here, part where the viscosify a constant. necessarily of other which is not will vary with the These specialities in fact, the viscosity process industries. RPM rate or the rate, flow with shear or the Together this are discussedbelow. of the stirrer (See Fig. 1). Viscosiry are machineries that the are discussed or trans- presentday food industry. alsovarieswithtimeinstorage partofthe port. or semisolid foods have is Solid scenario briefly sketched. The Indian elon- their problems. They show own is very gations which ' Nlanufacturers and brittleness Equipment Process N'lamko (See sHtAn much and time dependant (A Di'i-eion of [nnovatie Laboratory ln1 stress on detailed discussion ,l'orklnp A'r. Ltd) Fig. 2). For a - curves for butter or Stress Strain may Fig, 2: Industnal I'-stttc, reviews Panna Itil, I lccra books or this, specialised shear in simple at 10"C ( .100 l!{argarine ilrcgalr (l:), ilombay t{)3. looked into. be .I993 BUSINESS 21 JULY CHEMICAL rheologr and properties Product Table 1: parameter Product Property Tlpical rheological Chutnics' Sauces, Ketchups, (101 Squashes, rate S-r) very low shear viscosity at stability Yield stress physical or Shetf-life offriction Butter, Margarine angle and strength compression from Unconfined Flow Packages ketchup sauces, drinks, s'' Soft around 200 PourabilitY Viscosity at strength Chocolate, Biscuits Breaking Breaking strength Cheese, Margarine Cutting Shear Margarine Biscuits, Chocolate, strength Cheese, Biting Breaking - - strength do breaking 103 s'r, at about at 37C and sensing Viscosity In-mouth Butter Icecream' (or shear Chocolate, and maximum ScoopabilitY Yield stress hardness) Marg;rine, Cheese and Butter, low shear at behaviour viscoelastic modulus, SpreadabilitY Elastic feld stress Cream Dressings, weight against Yield stress Ketchup, Holding own sagging. or flattening Up factors that (e) Scaling all are poura- of contamination, as such properties product the design similar need study. Here, a hYgienic and texture speedability, bility, indus- processing in the up in the Scaling importance greater a 1). assumes Table (See properties organoleptic In the plant sixe. increasing means many other try than food machinery case of the trend is for a factors. food processing, uP is Here, scaling we the modular design. sensitivity' underlining objective in discussing The basic Above, largely done bY adding modules. process is that the machine designed design the hygienic how noted have itself module of the scale the the to micro- However, affect not contribute condition itself should operating the and or goes on increasing. Therefore,'scal' way' reverse In a of contamination tlpes or other adversely' bial product is required. equipment of the not interna- ing up' 'Rheology' may Several food. conditions the process of appropriate spoilage In food processing, plays job in but evolved process have been required standards the tional do only up. Several is scaling role important proper- basic require- an favourable this impart order to achieve also could derived scientificaily been have stan- rules conclu- these has been that product' It ment. The features the to ties available. are use and appropriate are: an insisi on that dards proved sively rvould - should homogenisers surfaces and Food contiicting emulsifiers of Systems and condi- (f) Plant dairy all manv under to food viscosities inert to higher be give require Plants" juices. there "Food Processing result' As a use, of fruit tions and mixes - not a special attention in cleanliness, also and and smooth be in stability must improvement Surfaces is an plant layouts and designs bac- spacious use of exPensive food and on the allow tiny saving Particles cost place in to cleaning amenable the mi- that are effects in Such get deposited stabilisers. teria to and emulsifiers sterilisa- and inline are also crevices' (CIP), methods imProvement surface of product croscopic and before down in shut - be tiou of plant proper use should surfaces and internal selection Even by achieved startup. cleaning, eKruders and and inspection for margarine visible in of otators - dis- facilitate easy foods. must in texturised Design Protein 'systern use is appropriate and designs' cleaning for parts of mantling con- process and (d) design inspection, of instrumentation Hygienic the reproducible - other trol. It ascertains lids and match Providing Protec- must designs equipment The and energy also and contami- product quality exlcrnal prcvent to dentands' tions processing the and product the Typical ex- design. efficient and material size nation, dcnsin', fragility, Abrasiveness, systems designed of cleverly - crev- amples and corners sharp both Avoiding of properties shapc,corrosive and of Alpha-Laval Proccss" "Biostil dif- are microbes harbour which food ices, and the material construction the clean- or "Hcrbal Extraction Plants" of normal bY to dislodge charactcr- ficult and velocities flow producl, ins. l,{AMKO. ease and prtrduct thc of statc pI'I, i:-iic-s. 1 BUSINESS JULY 993 CHEMICAL machinerY' and Equipment overview equipment 2: Proccss Table Oveniew used where machin- Sr. No. Equipmcnl lndustry and ln TableT,equiPment in food required generally are that ery using Processing Industries listed. are processing Vegetables Fruits, Wheat, Pulses, In noting the Paddy, noted. ih"r" u." also 1. PrecleanersfVashen/Scourcrs Fisb. used is the raw Meat, basis the industries, Wheat, Maize (Pneumatic) Separator downstream 2. Cyclone all the material.However, SPices Fruits, Maize, J. Separator Wheat, in relation to Magnetic included are industries SPices Maize, Pulses, Wheat, or GravitY) Paddy, {. (Pneumatic rsed' For examplg maize Destoners equipment the Pulses Oilseed, ). Separator Paddy, products like samo- Husk, Shell includes indusiry (Pneumatic or Gravity) cornflour' corn oil, starch and lina, Spices Tea/Coffee, Sugar, includes o. Vibrating Separator Wheat, Maize, The.milk industry glucose. Sugar Maize, milk, 7. Sifters Paddy, and/or sterilised SPices Oilseeds, Maize, oasteurised it 8. Aspirators c Paddy, 'leafCoftee, Vegetables likewise and Fruit, deserts dairy Sugar, i.".r"u-, 9. Size Graders Paddy, Cnfee, Teaf SoYa, impor- Maize, Some Pulses, industries- Paddy, other the for is Dehusker/Decorlicators 10. Shellers, Spices Fish, Meat, Vegetables, consti- Fruits, that themselves tant products Dehullers/Peelers/Deskinnen Wheat Paddy, men- Maize, are sometimes 11. Degermers/Debranners industries large tute Spices tioned in relation to the specialised 12. Hot Air Conditioner Pulses, Maize lJ, Air aerator Pulses, oil, Humid for example. required, equipment SPices 1A Oilseed, Sugar, yoghurt and beer. Hammermills/Pulveriser Paddy, icecream, margarine, Oilseed Maize, 15. Flakers Paddy, Spices Maize, Mills Wheat, no means ex- 16. Grinding The list given is bY 't1 scales) on larger (also other improved Conveyers Sugar be definitely It can haustive. 18. Pulper Tea/Coffee, Fruits, Vegetables such equipment ancillary Sugar Further, Meat, Fish, upon. Vegetables, 19. Cutting/Slicing/Dicing/Shredding Fruits, piping and electri- SPices vessel, 0ilseeds, storage Paddy, as 20. Roasters Milk Tea/C-offee, is, however, Sugar, list Maize, The Paddy, noted. not Drum t)?e) are (Rotary, cals 21. Dryers Fish. rePresentative. Meat, much very and Vegetables Fruits Dryers Maize,Teaf C-offee, 22. Spray Vegetables and Plant Tea/Coffee, Fruits Drying in India 23. Freeze Development I\'{eat/Fish Maize, ScYa, have U. Extruders Paddy, develoPments Milk Tremendous Oil (Fnible/Sugar, 25. Mixers/Blenders/Homogenisers/ Wheat, Pulses, JaPan, U.SA', in EuroPe, Yeast. place Vinegar, Soya, taken Reactors in area NewZealand the Wheat and Australia 26. Kneaders Milk, Yoghurt' Sugar, Wheat, and machin- Paddy, food processingplant of 27. BakingOven/Autoclave/Heat Vinegar Yeast, Meat, devel- Fish, ery. A number of significant . Exchanger Tower Wheat, Spices for the 28. Cooling waY have paved the opments Oil Maize, (Exchangers/ Paddyt, wide range of food 29. Cooling Devices of a production conformingto Tunnels) machinery, processing Oilseeds SPices, Fruit, Maize, Development 30. Expeller/Presses Paddy, standards. sanitary high Tea/Coffee, Milm, Fruit Sugar, steel 31. Evaporators/Concentrators Maize, of stainless of different grades Rotary) is (Vacuum, that finish the type of surface and SPices Tea/Coffee, Oil, ranges of 32. Extractor Maize, new metal, this on possible Spiccs Unit/ Oil, Recovery CIP 33. Solvent plastic construction materials, Desolventers auto- Oil. Tea/Coffee techniques, (Cleaning-in-place) Y. Deodouriser/Refining Vinegar Yeast, Oil, Milk, Fruits, and Sugar, operations SeParator/ continuous and mation 35. Centrifuge/Cream are some Clarifiers/Decanten. teciniques processing aseptics 'X. Margarine Icecream, that Crystaliser/Votaton Sugar, notice One maY of the factors. Rotary) Sugar (Vacuum, yet 37. Filters are to developments these many of Vinegar Yeast, Tea Coffee, Press I food 38. Filter entry into the Indian their make Fruit the 39. Deaerators Milk, scene. This has been machinery (Solid) Tea/Cnttee rather poor quality 40. Fermentors for the main reason Yoghurt, Beer Vinegar, processingmachin- 41. Fermentors(Liquid) Yeast, food Indian the of 42. Fractionators Oil, Tea/Coffee to note heartening ery. It is, however, Juices 43. CIP(Cleaning-in-Place) Milk, Fruit Sugar' Fruits, Oil, salc), considerate on have been (Dcpcnding that there Unit Treatment help 44. Effluent to'R&D' to Ycast. government support industry. food the BUSINESS 23 JULY I993 CHEMICAL India' in are manufactured 2 fuges Table of Continuation spraydrying and (b) Large capacity rhert usrd drying No. EquiPment lnduslry roller Plants Sr. sPeciallY of industries, A number instant baby food, products, dairy Packaging the effi- need industries, the range coffee and tea as per Machine Required Product 1. WrapPing There Moller dryers' and of cient spray level the will determine scale The Machine Note: Filling 2. Bag which problems engineering certain Machine automation. are Packing 3. C-arton product and stain- condition, Storage Machine Transport, attention. The austenetic . Liquid Filling need 4 the'aseptic' will dctermine design are Plant India, 5. Bottling in commonlyused steels, requirement less 6. Exhausting/Retortingequipment packaging Drum treatment' heat by hardenable Sealing)' not (Can Forming, 7. Canning cylin- perfectly and hard a need Machine dryers 8. Sealing treat- heat of Problems surface. drical retardcd the development Utilities ment have the determines processing of drums Type Cl or SS Cast equipment. 1. Boiler this requiretnent of Cooling Tower serve 2. can plating chromium Plant with hard J. Chilling ln no attemPt However, A Plant the purPose. Freezing made. been has direction 5. Precooler this atomizers centrifugal the Similarly, need also drYers industries' in sPraY food employed of some needs (a) Efforts to the R&D Mamko and fabrication' The like .-"2t design companies small Some agencies are Agricultural And some capable is satisfy- industry also engineering are Indian Alpha-Equipment Universities of Punjab,Pantnagar, and the atomizers and where some developing needs' of customer Rice ingsome Tamil Nadu, and Marathawada drYers' fabri- of sPraY or comPonents to process other atteniion at Cuttack, Paddy spicial Institute Research lacking' is also are There efforts is needed. Sustained Processing Research Centre at cition qualitv small fab- several of Tiruvarur, IITs, Indian Institute of the emergence Recovery Aroma area (c) and in one Evaporation specialising each Bhopal and ricators, Engineering, Agricultural ice- mincing, Pl,ants meat potato wafers, CSIR and ICAR laboratories' likc some in any be found production may juicc list concentrate Their CFTRI has been endeavouring to cream. Fruit of subject' Many this on equipments. the directories thcse since of requires machinery processing food develop from are exported the the fruit products to to cater inception, specially its is not Technologies the countrY. The technologY processors' New scale of the small needs for the Indian engi- complicated overall too for the is equiPment need Over the Years, several Though the of en- Application industry. and industry neering worked out food machinery the have been of designs srowth techniques like vapour saring fabrica- in its formaLive ergy proto-tlpe iector, which is still through perfected and multi-effect evapo- in recompression needed are developments trials. and factory stage, and tion nt, ration are emPloYed in indigenous equipme and machinery of types al! dairy and chemical in other need special equipment areas technology liers some / Supp Machinery Manu,facture of S) types However' right are: aiplications. them of Some food attention. Indian the on imPact A large evaporators with aroma recoverY by the been has industries in the prccessing centrtfugel plants a.e not manufactured specialised (a) speed collaborations HiSh foreign with companies Larsen separalors country. like Companies or agcncies. need industries of number and A good Mather Alpha-Laval' Toubro, heat and (d) energj efficient Nozle Speci.alised separators' have been efficient centrifugal Penwalt and Kilburn Platt, disc bowl exchangers self-cleaning/desludging a number of specialised ancl introducing been has industry food inciian in dairy, The application Then, have centrifuges market' type Indian the into machines exchangers tubular heat mostiy many using and efraction have protein who rel-rning some oil are there course, of ex- beat Plate processes. thermal nlatrufactur- for all in- Bcsides indtrstrics. one other to catering in specialising been Sur- ScraPcd and (PHEs), undcrstand- changers for a thorough ctifficulties, machines ing of supply the dustrylike arc (SSIJEs) Heat Erchangers is face machines o[ thc clynamics the and paddy ing of extraction solvent sugai, srnlrllcr and ittr unilonn hcating rnachines' known thcse proccssing viiil for manufacturing Plants. foods' for vilal arc rvhich timcs, ccntrifugcs heating of m odcls fcw a from Apart Liti': thlt nranuf'rt "I is rctcntit in- It onlr dairv thc in scitaratirln crcaut proc- ftx cilenriclrl above the to , Furthr:r :lirted in Indi:r' !i' ii.rs ccntri- P[{[t-s disc of tr'pcs orhcr tttr Glt'r dtrstrl', also nianufacturers equipnrcnt ess 1993 t'IESS .ruLY Sl B U lcAL 24 cl{El,,t
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