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processing food an overview equipmenfi dr v v ciia y an further is given to the introduction an emphasis yet newer to make has technologies that are r ature bestowed ...

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                                                      processing 
                                 Food                                                                                                     an overview
                                                                                               equipmenfi 
                                                                                             DR. V.V. 
                                                                                                            CIIA'y'AN*
                                                                               Further,                         is given to the
                Introduction                                                                an emphasis 
                                                                                                                      yet 
                                                                               newer                                       to make
                                      has                                               technologies that are 
                  R?         ature          bestowed upon us                       impact               Indian food industry.                       I
                                                    foods.                     an             on the 
                                        types of 
                   lS        several                          Quality
                  &  \B                         have 
                                    varietv             been made
                             and                                               Design 
                                          human                                           specialities
                               by the                efforts  over
                available                                                                                       processing 
                                                                                                         food                  differ
                      years              developing                                Some aspeds of 
                the               by                        effective                                 process                    in 
                                        nu*".tLgiechniques.                    from the other                     industries  a
                                  iod 
                ugri.utt*at                                                    definite wayi These are :
                      'Food                              it 
                For            Processing' then, becomes
                                       necessary  meet 
                fundamentally                         to            the        (a)  Sensitivity
                               requirements 
                following                           :                              Most  foods are                          to tem-
                      'To                                                                                     sensitive                                              Fig. 1:
                           preserve' to have long 
                (1)                                         storage/                                                  pH (acidity
                                                                               perature, prolonged heat,                                                                               products
                                                                                                                                                          viscosity curves of food 
                                     iife,                                                                                                      Typical 
                       transport                                                                                            impact.
                                                                               and                   high            and 
                       'To                                                           alkalinity)            shear 
                 (2)         make it digestible'for human                      in                                              oper-
                                                                                                        equipment and 
                       consumption,                                                designing the 
                                                                                                                      keep          in
                                                                                                             has              this 
                                                                               ating conditions, one               to                            In                        equipment, espe-
                (3) 'To  make it  ready                      eat'                                                                                     designing the 
                                                        to           by        mind.                                           proc-
                                                                                        In fact,          has to achieve 
                                                                                                   one                                                                                      pump-
                                                                                                                                                      in       heat transfer area, 
                                                         Foods",                                                                             cially  the 
                                        "Processed 
                  .  developing                                                                                         damaging
                                                                               ess results without unduly                                                                                       and
                                                                                                                                             ing               mixing/blending time 
                (4) 'To               to the aesthetic senses'                                                                                    capacity, 
                             cater                                                                                     innovative
                                                 proper                        the material. This makes                                      the  horsepower of all the rotating
                           incorporating                    flavours,
                      by                                                       designs a necessify.                                                                  rheological complexi-
                                                                                                                                                               the 
                      aroma and/or  texture to  the                                                                                          equipment, 
                                                                                                                                                                      imporiant role. An-
                                                                                                                                                   play  very 
                                      foods.                                   (b) Rheolog                                                   ties          a 
                      processed                                                                                                                                               rheology has in
                                                                                                                                                                      role 
                                                                                                                                                      importart 
                                                                                                                                             other 
                                                                                   Most                    rheologically com-
                                                                                            foods are                                                                   is in                     of
                                                                                                                                                          industry            the designing 
                                                                                                                                                   food 
                                               processing plants                                                                             the 
                                        food 
                    In designing                                                                                            flowing
                                                                                                                       the 
                                                                               plex in                that, under 
                                                                      is                 the sense 
                                        the above sequence 
                and machinery,                                                 conditions                   pumping, mixing,
                                      followed.                two or                          such as 
                not necessarily                      Often,                                                         homogenisa-
                                               requirements are                blending, emulsification, 
                                    above 
                more of the                                                                                                 not 
                                                                                                               they do            be-
                                                              Design           tion  and  dispersion, 
                                into one operation. 
                combined                                                                                l.iquid chemicals do.
                                          food plant               ma-         have like  most 
                                      of                    and 
                and operation                                                  Theydo not                    inNewtonianway
                                    require special attention                                    behave 
                chinery often                                                                             is                  Here,
                                                     part                      where the viscosify  a constant. 
                                    necessarily             of other
                which is not                                                                                 will vary with the
                                              These specialities in  fact, the viscosity 
                process industries.                                                                                           RPM
                                                                                                              rate or the 
                                                                                       rate,            flow 
                                                            with               shear           or the 
                                              Together  this
                are discussedbelow.                                            of the stirrer (See Fig. 1).  Viscosiry
                                                                    are
                                          machineries that 
                                     the 
                are discussed                                                                                             or trans-
                                 presentday food industry.                     alsovarieswithtimeinstorage 
                partofthe                                                      port.            or  semisolid foods have
                                             is                                         Solid 
                                scenario  briefly sketched.
                The Indian                                                                                                     elon-
                                                                               their          problems. They show 
                                                                                       own 
                                                                                                                            is  very
                                                                               gations                            which 
                '                                      Nlanufacturers                      and brittleness 
                                        Equipment 
                              Process 
                    N'lamko                                                                                                     (See                                                 sHtAn
                                                                               much               and time dependant 
                    (A  Di'i-eion  of [nnovatie  Laboratory  ln1                         stress 
                                                                                                                                   on
                                                                                                      detailed discussion 
                     ,l'orklnp   A'r. Ltd)                                     Fig. 2). For a                                                                  -          curves for butter or
                                                                                                                                                       Stress  Strain 
                                                                                                                                may            Fig, 2: 
                                           Industnal I'-stttc,                                                       reviews 
                                  Panna 
                     Itil, I lccra                                                                     books or 
                                                                               this, specialised                                                                                  shear
                                                                                                                                                                      in simple 
                                                                                                                                                             at 10"C 
                    (                             .100                                                                                         l!{argarine 
                      ilrcgalr  (l:), ilombay          t{)3.                       looked into.
                                                                               be 
                       .I993                                                                              BUSINESS                                                                                21
                JULY                                                                      CHEMICAL 
                                                                                                       rheologr
                                                                                                  and 
                                                                                    properties 
                                                                        Product 
                                                             Table 1: 
                                                                           parameter                                  Product
                Property                              Tlpical  rheological 
                                                                                                                                                    Chutnics'
                                                                                                                                            Sauces, 
                                                                                                                                 Ketchups, 
                                                                                                   (101               Squashes, 
                                                                                              rate      S-r) 
                                                                               very low shear 
                                                                   viscosity at 
                                     stability        Yield stress 
                             physical 
                          or 
                Shetf-life 
                                                                                                    offriction        Butter, Margarine
                                                                                              angle 
                                                                                          and 
                                                                                 strength 
                                                                   compression 
                     from                             Unconfined 
                Flow       Packages
                                                                                                                                           ketchup
                                                                                                                                   sauces, 
                                                                                                                           drinks, 
                                                                               s''                                    Soft 
                                                                   around 200 
                PourabilitY                           Viscosity at 
                                                                strength                                              Chocolate, Biscuits
                Breaking                              Breaking 
                                                             strength                                                 Cheese, Margarine
                Cutting                               Shear 
                                                                                                                                                    Margarine
                                                                                                                                           Biscuits, 
                                                                                                                               Chocolate, 
                                                                strength                                              Cheese, 
                Biting                                 Breaking 
                                                                                                                      -    -
                                                                                                       strength         do 
                                                                                              breaking 
                                                                                      103 s'r, 
                                                                             at about 
                                                                at 37C and 
                          sensing                      Viscosity 
                In-mouth 
                                                                                                                                             Butter
                                                                                                                                  Icecream' 
                                                                   (or                           shear                 Chocolate, 
                                                                                  and maximum 
                ScoopabilitY                           Yield stress    hardness) 
                                                                                                                               Marg;rine, Cheese
                                                                                                            and        Butter, 
                                                                                                  low shear 
                                                                                               at 
                                                                                    behaviour 
                                                                        viscoelastic 
                                                              modulus, 
                SpreadabilitY                          Elastic 
                                                       feld  stress
                                                                                                                                            Cream
                                                                                                                                 Dressings, 
                              weight against           Yield stress                                                    Ketchup, 
                Holding own 
                              sagging.
                           or 
                flattening 
                                                                                                                                     Up
                                                                                                 factors that         (e)  Scaling 
                                                                                        all are 
                                                  poura-        of contamination, 
                                               as 
                                        such 
                         properties 
               product 
          the                                                                                           design
                                                  similar       need study. Here, a hYgienic 
                                            and 
                                  texture 
                  speedability, 
          bility,                                                                                                                                             indus-
                                                                                                                                                processing 
                                                                                                                                        in the 
                                                                                                                                   up 
                                                                                                        in the           Scaling 
                                                                                         importance 
                                                                              greater 
                                                                            a 
                                                       1).      assumes 
                                               Table 
                                         (See 
                           properties 
          organoleptic                                                                                                                                              In
                                                                                                                                                the plant sixe. 
                                                                                                                                   increasing 
                                                                                                                          means 
                                                                                                  many other          try 
                                                                                            than 
                                                                         food machinery 
                                                                case of                                                                      the trend is for  a
                                                                factors.                                              food  processing, 
                                                                                                                                                                uP is
                                                                                                                                            Here, scaling 
                                                       we                                                   the       modular design. 
                                         sensitivity'                                        underlining 
                                                                                 objective 
                        in discussing                               The basic 
              Above,                                                                                                  largely  done  bY  adding  modules.
                                                 process                              is that the machine
                                     designed                               design 
                               the                              hygienic 
                         how 
                 noted 
          have                                                                                                                                                  itself
                                                                                                                                                      module 
                                                                                                                                               of the 
                                                                                                                                       scale 
                                                                                                                                   the 
                                                       the                                          to micro-         However, 
                                               affect                            not contribute 
                                  condition                     itself should 
                     operating 
                the 
          and                                                                                                 or      goes on increasing. Therefore,'scal'
                                                     way'
                                           reverse 
                                    In a                                                of contamination 
                                                                                 tlpes 
                                                                     or other 
                     adversely'                                 bial 
          product                                                                                                                                       is required.
                                                                                                                                         equipment 
                                                                                                                                 of the 
                                                       not                                            interna-        ing  up'                   'Rheology' 
                                                 may                                       Several 
                                                                                    food. 
                                    conditions                                 the 
                          process                                          of 
          appropriate                                           spoilage                                              In food  processing,                      plays
                                                 job                                                          in
                                                       but                                          evolved 
                                       process                                        have been 
                          required                                      standards 
                     the                                        tional 
                 do 
           only                                                                                                                                          up. Several
                                                                                                                                             is scaling 
                                                                                                                                       role 
                                                                                                                          important 
                                                 proper-                                      basic require-          an 
                                   favourable                                           this 
                         impart                                 order to achieve 
                   also 
           could                                                                                                                                             derived
                                                                                                                                            scientificaily 
                                                                                                                                     been 
                                                                                                                              have 
                                                                                                          stan-       rules 
                                                  conclu-                                         these 
                                      has been                                              that 
                       product' It                              ment. The features 
                   the 
                to 
           ties                                                                                                                  available.
                                                                                                                            are 
                                                       use                                                            and 
                                      appropriate                                   are:
                                  an                                    insisi on 
                            that                                 dards 
                  proved 
           sively                                  rvould         -                                     should
                                 homogenisers                                               surfaces 
                            and                                       Food contiicting 
              emulsifiers 
           of                                                                                                                            Systems
                                                                                                                                   and 
                                                                                                         condi-       (f)  Plant 
                                                     dairy                                           all 
                                             manv                                           under 
                                         to                                          food 
                           viscosities                                    inert  to 
                 higher                                               be 
           give                                                                                                                                               require
                                                                                                                                                   Plants" 
                             juices.                there                                                                 "Food Processing 
                                            result' 
                                      As a                                      use,
                                                                             of 
                        fruit                                         tions 
                  and 
           mixes                                                  -                                         not       a  special  attention  in cleanliness,
                                                      also                                             and 
                                                 and                                         smooth 
                                                                                         be 
                                   in stability                                   must 
                 improvement                                          Surfaces 
           is an                                                                                                                   plant  layouts and designs
                                                                                                           bac-       spacious 
                                     use of exPensive                              food              and 
                          on  the                                     allow tiny 
                 saving                                                                   Particles 
           cost                                                                                                                                                 place
                                                                                                                                                             in 
                                                                                                                                              to cleaning 
                                                                                                                                 amenable 
                                                                                                       the mi-        that are 
                                                   effects                                         in 
                                            Such                                 get deposited 
                              stabilisers.                            teria to 
                         and 
           emulsifiers                                                                                                                                      sterilisa-
                                                                                                                                            and  inline 
                                                are  also                                     crevices'               (CIP),  methods 
                            imProvement                                             surface 
           of  product                                                croscopic                                                                          and before
                                                                                                                                                 down 
                                                                                                                                       in shut 
                                                                  -                                           be      tiou of plant 
                                             proper  use                                            should 
                                                                                         surfaces 
                                       and                                    internal 
                           selection                                  Even 
                       by 
           achieved                                                                                                   startup.
                                                                                                      cleaning,
                                               eKruders                                         and 
                                          and                                      inspection 
                                                                               for 
                            margarine                                 visible 
                         in 
           of  otators                                            -                                         dis-
                                                                                        facilitate easy 
                                      foods.                                     must 
           in  texturised                                              Design 
                            Protein                                                                                       'systern                                 use
                                                                                                                                                is appropriate 
                                                                                                            and                      designs' 
                                                                                                 cleaning 
                                                                                             for 
                                                                                      parts 
                                                                                  of 
                                                                      mantling                                                                                   con-
                                                                                                                                                       process 
                                                                                                                                                 and 
           (d)               design                                   inspection,                                      of  instrumentation 
                 Hygienic                                                                                                                        the reproducible
                                                                  -                             other                  trol.  It  ascertains 
                                                                                     lids and 
                                                    match              Providing                        Protec-
                                             must 
                                   designs 
                     equipment 
               The                                                                                                                                                and
                                                                                                                                                         energy 
                                                                                                                                                   also 
                                                                                                                                             and 
                                                                                                      contami-         product quality 
                                                                                           exlcrnal 
                                                                                 prcvent 
                                                                             to 
                                                dentands'             tions 
                                   processing 
                              the 
                         and 
               product 
           the                                                                                                                                          Typical  ex-
                                                                                                                                              design. 
                                                                                                                                  efficient 
                                                                                and                                    material 
                                                       size           nation, 
                                           dcnsin', 
                              fragility, 
           Abrasiveness,                                                                                                                                      systems
                                                                                                                                                 designed 
                                                                                                                                 of cleverly 
                                                                  -                                        crev-       amples 
                                                                                                     and 
                                                                                           corners 
                                                                                   sharp 
                                                      both            Avoiding 
                                                   of 
                                     properties 
                shapc,corrosive 
           and                                                                                                                                      of Alpha-Laval
                                                                                                                                       Proccss" 
                                                                                                                            "Biostil 
                                                                                                             dif-      are 
                                                                                                microbes 
                                                                                     harbour 
                                                                             which 
                                                      food             ices, 
                                            and the 
                                material 
                construction 
           the                                                                                           clean-        or  "Hcrbal  Extraction Plants" of
                                                                                                normal 
                                                                                            bY 
                                                                              to dislodge 
                                               charactcr-              ficult 
                                         and 
                             velocities 
                      flow 
           producl,                                                    ins.                                            l,{AMKO.
                                                      ease
                                                 and 
                                       prtrduct 
                                  thc 
                               of 
                        statc 
                   pI'I, 
           i:-iic-s. 
                                                                                                                                                                  1 
                                                                                         BUSINESS                                                          JULY 993
                                                                           CHEMICAL 
                                       machinerY'
                                and 
                Equipment                                                                                                                      overview
                                                                                                                                equipment 
                                                                                                                2: Proccss 
                                                                                                        Table 
                Oveniew
                                                                                                                                                     used
                                                                                                                                              where 
                                                          machin-            Sr. No.  Equipmcnl                                     lndustry 
                                                    and 
                    ln  TableT,equiPment 
                                                           in food
                                              required 
                                generally 
                           are 
                     that 
                ery                                           using          Processing
                                               Industries 
                                     listed. 
                                are 
                processing 
                                                                                                                                                                     Vegetables
                                                                                                                                                             Fruits, 
                                                                                                                                            Wheat, Pulses, 
                                                 In  noting the                                                                     Paddy, 
                                       noted. 
                ih"r"  u."  also                                                  1.    PrecleanersfVashen/Scourcrs
                                                                                                                                           Fisb.
                                             used is the raw                                                                        Meat, 
                                     basis 
                               the 
                industries,                                                                                                         Wheat, Maize
                                                                                                             (Pneumatic)
                                                                                                 Separator 
                                                    downstream                    2.    Cyclone 
                                           all the 
                material.However,                                                                                                                            SPices
                                                                                                                                                     Fruits, 
                                                                                                                                             Maize, 
                                                                                  J.               Separator                        Wheat, 
                                                  in relation  to                       Magnetic 
                                    included 
                               are 
                industries                                                                                                                                            SPices
                                                                                                                                                             Maize, 
                                                                                                                                                     Pulses, 
                                                                                                                                            Wheat, 
                                                                                                                 or GravitY)        Paddy, 
                                                                                  {.                (Pneumatic 
                                    rsed' For examplg  maize                            Destoners 
                     equipment 
                the                                                                                                                                   Pulses
                                                                                                                                            Oilseed, 
                                                                                  ).                 Separator                      Paddy, 
                                         products like samo-                            Husk, Shell 
                             includes 
                indusiry                                                                (Pneumatic or Gravity)
                        cornflour' corn oil, starch  and
                lina,                                                                                                                                                      Spices
                                                                                                                                                     Tea/Coffee,  Sugar, 
                                                          includes                o.    Vibrating Separator                         Wheat, Maize, 
                             The.milk  industry 
                glucose.                                                                                                                            Sugar
                                                                                                                                            Maize, 
                                                              milk,               7.    Sifters                                     Paddy, 
                                   and/or  sterilised                                                                                                           SPices
                                                                                                                                                    Oilseeds, 
                                                                                                                                            Maize, 
                 oasteurised                                       it             8.    Aspirators         c                        Paddy,          'leafCoftee,          Vegetables
                                                        likewise 
                                                 and                                                                                                               Fruit, 
                                       deserts 
                               dairy                                                                                                        Sugar, 
                 i.".r"u-,                                                         9.   Size Graders                                Paddy, 
                                                                                                                                                                          Cnfee,
                                                                                                                                                                    Teaf 
                                                                                                                                                             SoYa, 
                                                            impor-                                                                                   Maize, 
                                                   Some                                                                                     Pulses, 
                                     industries-                                                                                    Paddy, 
                             other 
                        the 
                   for 
                 is                                                                               Dehusker/Decorlicators
                                                                                 10.    Shellers, 
                                                                                                                                                                       Spices
                                                                                                                                                                 Fish, 
                                                                                                                                                          Meat, 
                                                                                                                                            Vegetables, 
                                                            consti-                                                                 Fruits, 
                                     that themselves 
                tant products                                                           Dehullers/Peelers/Deskinnen
                                                                                                                                                    Wheat
                                                                                                                                            Paddy, 
                                                              men-                                                                  Maize, 
                                           are sometimes                         11. Degermers/Debranners
                             industries 
                      large 
                 tute                                                                                                                        Spices
                 tioned in relation to the specialised                           12.    Hot Air Conditioner                         Pulses, 
                                                                                                                                             Maize
                                                                                  lJ,            Air aerator                        Pulses, 
                                                                 oil,                   Humid 
                                              for example. 
                                 required, 
                 equipment                                                                                                                                    SPices
                                                                                  1A                                                                Oilseed, 
                                                                                                                                            Sugar, 
                                              yoghurt and beer.                         Hammermills/Pulveriser                      Paddy, 
                                 icecream, 
                 margarine,                                                                                                                          Oilseed
                                                                                                                                             Maize, 
                                                                                  15. Flakers                                       Paddy, 
                                                                                                                                                     Spices
                                                                                                                                             Maize, 
                                                                                                   Mills                            Wheat, 
                                                  no means ex-                    16. Grinding 
                     The  list given is bY                                        't1                                                                              scales)
                                                                                                                                                        on larger 
                                                                                                                                           (also other 
                                                        improved                        Conveyers                                   Sugar 
                                                    be 
                                      definitely 
                              It can 
                 haustive.                                                        18. Pulper                                        Tea/Coffee,  Fruits, Vegetables
                                                                such
                                                equipment 
                                    ancillary                                                                                                                           Sugar
                         Further,                                                                                                                               Meat, 
                                                                                                                                                          Fish, 
                 upon.                                                                                                                      Vegetables, 
                                                                                  19. Cutting/Slicing/Dicing/Shredding              Fruits, 
                                           piping and electri-                                                                                          SPices
                                vessel,                                                                                                      0ilseeds, 
                     storage                                                                                                        Paddy, 
                 as                                                               20. Roasters
                                                                                                                                                                           Milk
                                                                                                                                                             Tea/C-offee, 
                                                      is, however,                                                                                   Sugar, 
                                                 list                                                                                        Maize, 
                                          The                                                                                       Paddy, 
                                 noted. 
                           not                                                                             Drum  t)?e)
                       are                                                                       (Rotary, 
                 cals                                                             21.   Dryers 
                                                                                                                                            Fish.
                                rePresentative.                                                                                     Meat, 
                        much 
                 very                                                                                                                                              and Vegetables
                                                                                                                                                           Fruits 
                                                                                                Dryers                               Maize,Teaf  C-offee, 
                                                                                  22.    Spray 
                                                                                                                                                               Vegetables
                                                                                                                                                          and 
                                                                                                         Plant                      Tea/Coffee, Fruits 
                                                                                                 Drying 
                                    in India                                      23.    Freeze 
                 Development                                                                                                                                I\'{eat/Fish
                                                                                                                                             Maize, ScYa, 
                                                               have               U.     Extruders                                   Paddy, 
                                         develoPments                                                                                                                       Milk
                     Tremendous                                                                                                                       Oil (Fnible/Sugar, 
                                                                                  25.  Mixers/Blenders/Homogenisers/                 Wheat, Pulses, 
                                                             JaPan,
                                                  U.SA', 
                                  in EuroPe,                                                                                                          Yeast.
                         place                                                                                                       Vinegar, Soya, 
                 taken                                                                   Reactors
                                                        in      area
                                    NewZealand  the                                                                                  Wheat
                              and 
                 Australia                                                        26.    Kneaders
                                                                                                                                                              Milk, Yoghurt'
                                                                                                                                                      Sugar, 
                                                                                                                                             Wheat, 
                                                    and machin-                                                                      Paddy, 
                    food processingplant 
                 of                                                               27.    BakingOven/Autoclave/Heat
                                                                                                                                                          Vinegar
                                                                                                                                                  Yeast, 
                                                                                                                                           Meat, 
                                                              devel-                                                                 Fish, 
                 ery. A  number of significant                         .                 Exchanger
                                                                                                  Tower                              Wheat, Spices
                                                            for the               28.    Cooling 
                                                      waY 
                              have paved the 
                 opments                                                                                                                              Oil
                                                                                                                                              Maize, 
                                                                                                            (Exchangers/             Paddyt, 
                                        wide range  of  food                      29.    Cooling Devices 
                                  of a 
                 production 
                                                  conformingto                           Tunnels)
                                 machinery, 
                 processing                                                                                                                                          Oilseeds
                                                                                                                                                            SPices, 
                                                                                                                                                     Fruit, 
                                                                                                                                             Maize, 
                                                   Development                    30.    Expeller/Presses                            Paddy, 
                                    standards. 
                        sanitary 
                 high                                                                                                                                Tea/Coffee, Milm, Fruit
                                                                                                                                             Sugar, 
                                                                steel             31.    Evaporators/Concentrators                   Maize, 
                                              of stainless 
                 of different grades                                                                 Rotary)
                                                                    is                   (Vacuum, 
                                                              that 
                                                     finish 
                       the  type of  surface 
                 and                                                                                                                                             SPices
                                                                                                                                                  Tea/Coffee, 
                                                                                                                                             Oil, 
                                                        ranges of                 32.    Extractor                                   Maize, 
                                                  new 
                                        metal, 
                                  this 
                             on 
                 possible                                                                                                                 Spiccs
                                                                                                             Unit/                   Oil, 
                                                                                                  Recovery 
                                                                 CIP              33.    Solvent 
                 plastic  construction  materials,                                       Desolventers
                                                               auto-                                                                 Oil. Tea/Coffee
                                              techniques, 
                  (Cleaning-in-place)                                             Y.     Deodouriser/Refining
                                                                                                                                                                        Vinegar
                                                                                                                                                                 Yeast, 
                                                                                                                                             Oil, Milk, Fruits, 
                                                                 and                                                                 Sugar, 
                                                  operations                                                  SeParator/
                                  continuous 
                            and 
                  mation                                                          35.    Centrifuge/Cream 
                                                          are some                       Clarifiers/Decanten.
                                            teciniques 
                            processing 
                  aseptics                                                        'X.                                                                    Margarine
                                                                                                                                             Icecream, 
                                                                 that                    Crystaliser/Votaton                         Sugar, 
                                                       notice 
                                        One maY 
                  of the factors. 
                                                                                                             Rotary)                 Sugar
                                                                                                 (Vacuum, 
                                                               yet                 37.  Filters 
                                                          are       to
                                     developments 
                             these 
                  many of                                                                                                                                   Vinegar
                                                                                                                                                    Yeast, 
                                                                                                                                     Tea  Coffee, 
                                                                                                Press                                     I 
                                                                food              38.    Filter 
                                 entry into the Indian 
                          their 
                  make                                                                                                                      Fruit
                                                                  the              39.   Deaerators                                  Milk, 
                                 scene. This has been 
                  machinery                                                                            (Solid)                       Tea/Cnttee
                                             rather  poor  quality                40.    Fermentors 
                                   for the 
                  main reason                                                                                                                           Yoghurt, Beer
                                                                                                                                             Vinegar, 
                                            processingmachin-                     41.  Fermentors(Liquid)                            Yeast, 
                                     food 
                          Indian 
                     the 
                  of                                                               42.  Fractionators                                Oil, Tea/Coffee
                                                             to note
                                             heartening 
                  ery. It is, however,                                                                                                            Juices
                                                                                   43.  CIP(Cleaning-in-Place)                        Milk, Fruit 
                                                                                                                                                                           Sugar'
                                                                                                                                                                   Fruits, 
                                                                                                                                                              Oil, 
                                                                                                                                                       salc), 
                                                       considerate                                                                                  on 
                                   have  been                                                                                         (Dcpcnding 
                  that  there                                                                                   Unit
                                                                                                   Treatment 
                                                                 help              44.  Effluent 
                                               to'R&D'  to                                                                            Ycast.
                  government support 
                              industry.
                       food 
                  the 
                                                                                                      BUSINESS                                                                          23
                  JULY I993                                                             CHEMICAL 
                                                                                                                                                                 India'
                                                                                                                                                              in 
                                                                                                                                     are manufactured 
                                                     2                                                                       fuges 
                                           Table 
                                       of 
                 Continuation                                                                                                                           spraydrying  and
                                                                                                                             (b)  Large capacity 
                                                                               rhert usrd                                                  drying 
                     No.  EquiPment                                   lnduslry                                                     roller           Plants
                 Sr.                                                                                                                                                sPeciallY
                                                                                                                                                 of industries, 
                                                                                                                                 A  number 
                                                                                                                                                                      instant
                                                                                                                                                       baby food, 
                                                                                                                                          products, 
                                                                                                                                  dairy 
                 Packaging                                                                                                   the                                          effi-
                                                                                                                                                                  need 
                                                                                                                                                   industries, 
                                                                                       the         range                     coffee and tea 
                                                                               as per 
                                      Machine                        Required             Product 
                      1.   WrapPing                                                                                                                                    There
                                                                                                                                                   Moller dryers' 
                                                                                                                                              and 
                                                                                                               of             cient spray 
                                                                                                          level 
                                                                                                      the 
                                                                                      will determine 
                                                                                scale 
                                                                           The 
                                       Machine                       Note: 
                                Filling 
                     2.    Bag                                                                                                                                          which
                                                                                                                                                            problems 
                                                                                                                                            engineering 
                                                                                                                                  certain 
                                            Machine                  automation.                                              are 
                                   Packing 
                      3.   C-arton                                                                       product
                                                                                                     and                                                                stain-
                                                                                          condition, 
                                                                                 Storage 
                                          Machine                    Transport,                                                      attention. The austenetic 
                       .   Liquid Filling                                                                                     need 
                     4                                                                      the'aseptic'
                                                                            will dctermine 
                                                                     design                                                                                                are
                                    Plant                                                                                                                          India, 
                      5.   Bottling                                                                                                                             in 
                                                                                                                                            commonlyused 
                                                                                                                                   steels, 
                                                                                requirement                                   less 
                      6.   Exhausting/Retortingequipment             packaging                                                                                          Drum
                                                                                                                                                          treatment' 
                                                                                                                                                    heat 
                                                                                                                                                 by 
                                                                                                                                  hardenable 
                                                     Sealing)'                                                                not 
                                     (Can Forming, 
                      7.   Canning                                                                                                                                       cylin-
                                                                                                                                                            perfectly 
                                                                                                                                                      and 
                                                                                                                                               hard 
                                                                                                                                             a 
                                                                                                                                       need 
                                    Machine                                                                                   dryers 
                      8.   Sealing                                                                                                                                       treat-
                                                                                                                                                                  heat 
                                                                                                                                                               of 
                                                                                                                                                  Problems 
                                                                                                                                       surface. 
                                                                                                                              drical 
                                                                                                                                             retardcd the development
                 Utilities                                                                                                    ment have 
                                                                                                      the
                                                                                          determines 
                                                                              processing 
                                                                           of                                                                                           drums
                                                                     Type                                                                                           Cl 
                                                                                                                                                                or 
                                                                                                                                                             SS 
                                                                                                                                                      Cast 
                                                                                                                                       equipment. 
                      1. Boiler                                                                                                  this 
                                                                      requiretnent                                            of 
                           Cooling Tower                                                                                                                                 serve
                      2.                                                                                                                                            can 
                                                                                                                                                          plating 
                                                                                                                                           chromium 
                                     Plant                                                                                    with hard 
                      J.    Chilling                                                                                                                                          ln
                                                                                                                                                               no attemPt 
                                                                                                                                                 However, 
                      A               Plant                                                                                   the purPose. 
                            Freezing                                                                                                                         made.
                                                                                                                                                      been 
                                                                                                                                                has 
                                                                                                                                    direction 
                      5.    Precooler                                                                                         this 
                                                                                                                                                                   atomizers
                                                                                                                                                     centrifugal 
                                                                                                                                                the 
                                                                                                                                  Similarly,                              need
                                                                                                                                                                    also 
                                                                                                                                                          drYers 
                                                                                                           industries'                      in  sPraY 
                                                                                                    food                       employed 
                                                                                         of some 
                                                                                needs 
                (a)         Efforts                                     to the 
                     R&D                                                                                       Mamko                               and fabrication'  The
                                                                                                          like                 .-"2t     design 
                                                                                             companies 
                                                                                     small 
                    Some  agencies are Agricultural                    And some                                                                                       capable
                                                                                                                                                                   is 
                                                                                                                satisfy-                                industry 
                                                                                                          also                          engineering 
                                                                                                     are                       Indian 
                                                                             Alpha-Equipment 
                Universities of  Punjab,Pantnagar,                      and                                                                          the  atomizers  and
                                                                                                         where some                 developing 
                                                                                                needs'                         of 
                                                                                   customer 
                                                            Rice        ingsome 
                                          Tamil Nadu, 
                                    and 
                Marathawada                                                                                                                                             drYers'
                                                                                                                  fabri-                                  of  sPraY 
                                                                                                              or                        comPonents 
                                                                                               to process                      other 
                                                                                  atteniion 
                                          at Cuttack, Paddy             spicial 
                              Institute 
                Research                                                                                                                                   lacking'
                                                                                                                 is also                              are 
                                                                                                         There                              efforts 
                                                                                           is needed.                          Sustained 
                Processing Research Centre  at                          cition  qualitv 
                                                                                                           small fab-
                                                                                                 several 
                                                                                             of 
                Tiruvarur,  IITs, Indian  Institute  of                 the emergence                                                                                Recovery
                                                                                                                                                           Aroma 
                                                                                                                   area        (c)                   and 
                                                                                                          in one                    Evaporation 
                                                                                          specialising 
                                                                                   each 
                                                   Bhopal and           ricators, 
                                 Engineering, 
                Agricultural                                                                                         ice-
                                                                                                         mincing,                    Pl,ants
                                                                                                 meat 
                                                                              potato wafers, 
                        CSIR and ICAR  laboratories'                    likc 
                some                                                                                              in any
                                                                                                     be found                                                      production
                                                                                               may                                         juicc 
                                                                                          list                                                    concentrate 
                                                                                  Their 
                CFTRI  has  been  endeavouring to                       cream.                                                     Fruit                                      of
                                                                                                         subject'                                                    Many 
                                                                                                    this 
                                                                                                on                                                  equipments. 
                                                                            the directories                                                 thcse 
                                                            since       of                                                     requires 
                                               machinery 
                                 processing 
                           food 
                 develop                                                                                                                                                   from
                                                                                                                                                        are exported 
                                                              the                                                              the fruit products 
                                                           to 
                                               to  cater 
                    inception, specially 
                 its                                                                                                                                                     is  not
                                                                               Technologies                                    the  countrY. The technologY 
                                                    processors'         New 
                                            scale 
                          of the small 
                 needs                                                                                                                               for  the Indian engi-
                                                                                                                                    complicated 
                                                                                                                 overall       too 
                                                                                                       for the 
                                                                                                    is 
                                                     equiPment                               need 
                 Over  the Years, several                                   Though the                                                                                   of en-
                                                                                                                                                        Application 
                                                                                                                                           industry. 
                                                              and                                              industry        neering 
                                            worked  out                                   food machinery 
                                                                                     the 
                            have been                                             of 
                 designs                                                srowth                                                                  techniques  like  vapour
                                                                                                                                      saring 
                                                         fabrica-                                    in its  formaLive         ergy 
                                          proto-tlpe                    iector,  which is still 
                              through 
                 perfected                                                                                                                         and multi-effect evapo-
                                                                                                                       in       recompression 
                                                                                                             needed 
                                                                                                         are 
                                                                                      developments 
                                       trials.                                   and 
                             factory                                     stage, 
                       and 
                 tion                                                                                                  nt,      ration  are  emPloYed  in indigenous
                                                                                                           equipme 
                                                                                                     and 
                                                                                       machinery 
                                                                                    of 
                                                                            types 
                                                                         al!                                                                                               dairy
                                                                                                                                                                     and 
                                                                                                                                                         chemical 
                                                                                                                                              in other 
                                                                                                         need special           equipment 
                                                                                                 areas 
                                                                                 technology 
                                                              liers      some 
                                                      / Supp 
                      Machinery Manu,facture                                                                                                                                   of
                 S)                                                                                                                                                    types 
                                                                                                                                                 However' right 
                                                                                                         are:                   aiplications. 
                                                                                                  them 
                                                                                              of 
                                                                                      Some 
                                                             food        attention. 
                                                    Indian 
                                              the 
                                          on 
                                imPact 
                     A large                                                                                                    evaporators with  aroma  recoverY
                                                          by the
                                                   been 
                                             has 
                                industries                                                                                                                               in  the
                 prccessing                                                                                 centrtfugel         plants a.e not  manufactured 
                                                                                             specialised 
                                                                         (a)          speed 
                                                 collaborations               HiSh 
                                       foreign 
                                with 
                 companies                                Larsen              separalors                                        country.
                                                    like 
                                    Companies 
                 or  agcncies.                                                                                      need
                                                                                                      industries 
                                                                                                   of 
                                                                                        number 
                                                               and           A good 
                                                    Mather 
                                  Alpha-Laval' 
                       Toubro,                                                                                                                                              heat
                 and                                                                                                            (d)                   energj efficient 
                                                                                                                  Nozle                Speci.alised 
                                                                                                   separators' 
                                                      have been          efficient  centrifugal 
                                          Penwalt 
                                     and 
                         Kilburn 
                 Platt,                                                                                       disc bowl               exchangers
                                                                              self-cleaning/desludging 
                                  a number of specialised                ancl 
                 introducing                                                                                                                                                been
                                                                                                                                                                      has 
                                                                                                                                                           industry 
                                                                                                                                                    food 
                                                                                                                                          inciian 
                                                                                                                 in dairy,          The 
                                                                                                   application 
                                                            Then,                            have 
                                                                               centrifuges 
                                                 market'                 type 
                                        Indian 
                                   the 
                              into 
                 machines                                                                                                                                           exchangers
                                                                                                                                                  tubular heat 
                                                                                                                                        mostiy 
                                                                                                                    many        using 
                                                                                                              and 
                                                                                                 efraction 
                                                              have                      protein 
                                                      who                    rel-rning 
                                              some                       oil 
                                        are 
                                there 
                     course, 
                 of                                                                                                                                                           ex-
                                                                                                                                                                        beat 
                                                                                                                                                                 Plate 
                                                                                                                                                   processes. 
                                                                                                                                        thermal 
                                                                                                          nlatrufactur- for all 
                                                                in-                             Bcsides 
                                                                                  indtrstrics. 
                                                           one           other 
                                                       to 
                                            catering 
                                         in 
                         specialising 
                 been                                                                                                                                                        Sur-
                                                                                                                                                                ScraPcd 
                                                                                                                                                          and 
                                                                                                                                              (PHEs), 
                                                                                                           undcrstand-          changers 
                                                                for                         a thorough 
                                                                              ctifficulties, 
                                                  machines               ing 
                                               of 
                                     supply 
                                the 
                  dustrylike                                                                                                                                                  arc
                                                                                                                                                                 (SSIJEs) 
                                                                                                                                       Heat  Erchangers 
                                                                                                                         is     face 
                                                                                                            machines 
                                                                                                   o[ thc 
                                                                                      clynamics 
                                                                                 the 
                                                     and paddy           ing of 
                                      extraction 
                           solvent 
                  sugai,                                                                                                                                                 srnlrllcr
                                                                                                                                                                    and 
                                                                                                                                          ittr unilonn hcating 
                                                                                                              rnachines'         known 
                                                                                                       thcse 
                  proccssing                                             viiil for manufacturing 
                                Plants.                                                                                                                                    foods'
                                                                                                                                                                      for 
                                                                                                                                                                vilal 
                                                                                                                                                           arc 
                                                                                                                                                   rvhich 
                                                                                                                                           timcs, 
                                                                                                            ccntrifugcs          heating 
                                                                                                         of 
                                                                                                m odcls 
                                                                                          fcw 
                                                                                         a 
                                                                                  from 
                                                                         Apart                                                                                            Liti': 
                                                                                                                                                        thlt nranuf'rt  "I
                                                                                                                                    is       rctcntit 
                                                                                                                        in-      It  onlr 
                                                                                                                dairv 
                                                                                                          thc 
                                                                                                       in 
                                                                                        scitaratirln 
                                                                               crcaut 
                                                             proc-        ftx 
                                                 cilenriclrl 
                                        above 
                                   the 
                                to              , 
                      Furthr:r                                                                                                                  :lirted  in  Indi:r'  !i'
                                                                                                                                          ii.rs 
                                                                                                                  ccntri-        P[{[t-s 
                                                                                                            disc 
                                                                                                         of 
                                                                                                 tr'pcs 
                                                                                         orhcr 
                                                                                     tttr 
                                                              Glt'r       dtrstrl', 
                                                        also 
                                     nianufacturers 
                       equipnrcnt 
                  ess 
                                                                                                                                                                             1993
                                                                                                        t'IESS                                                        .ruLY 
                                                                                                      Sl 
                                                                                                  B U 
                                                                                            lcAL 
                  24                                                                cl{El,,t 
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