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Chemical Engineering thermodynamics – II Unit V - Refrigeration CHEMCAL ENGINEERING THERMODYNAMICS – II UNIT V – REFRIEGERATION Principles of refrigeration Methods of producing Refrigeration Liquefaction Process Coefficient of performance Evaluation of the performance of vapor compression and gas refrigeration cycles REFRIGERATION Refrigeration is process of producing and maintaining a temperature below that of the surrounding atmosphere. This requires continuous absorption of heat at a low temperature level, usually accomplished by evaporation of a liquid in a steady state flow process. The vapor formed may be returned to its original liquid state for re-evaporation, either by compressing and condensing or by absorbing it with a liquid of low volatility from which it is subsequently separated at high pressure. Thus refrigeration is essentially an operation involving the pumping of heat from one temperature to a higher temperature. The complete series of processes that the working fluid - the refrigerant – undergoes constitute a refrigeration cycle. A typical refrigeration cycle includes, evaporation of the liquid refrigerant, compression of the refrigerant vapor, condensation of the vapor into liquid and finally expansion of the liquid. CARNOT REFRIGERATOR A refrigeration cycle is a reversed heat engine cycle. Heat is transferred from a low temperature level to a higher temperature level. According second law of thermodynamics this requires an external source of energy. The ideal refrigerator like the ideal heat engine operates on a Carnot cycle, consisting of two isothermal steps in which heat lQcl is is absorbed at a lower temperature level Tc and heat lQ l is H rejected at higher temperature T and two adiabatic cycles steps. The cycle requires the addition of net H work w to the system. Since ∆U of the working fluid is zero from the first law of thermodynamics., W = lQ l –lQcl (1) H COEFFICIENT OF PERFORMANCE It is defined as the measure of the performance of a refrigerator and is the ratio of heat absorbed at the lower temperature to the net work. Heat abosorbed at the lower temperature ω = --------------------------------------------------- Net work lQcl = ---------- (2) W Dividing equation (1) by (Qc)., w QH ---- = ----- - 1 Qc Qc St. Joseph’s College of Engineering Department of Chemical Engineering Page 1 Chemical Engineering thermodynamics – II Unit V - Refrigeration lQ l T H H But for Carnot refrigerator ------- = ------ lQcl Tc w T T - Tc 1 H H Therefore ----- = ----- - 1 = ------------ = ---- lQcl Tc Tc ω Tc ω = ------------ TH – Tc Applicable to a refrigerator, operating on a Carnot cycle. According to this refrigeration effect per unit of work decreases as the temperature of the refrigerator Tc decreases, and as the temperature of heat rejection T increases. H For refrigeration at a temperature level of 5⁰C and a surroundings of 30⁰C the value of ω for a Carnot refrigerator is 5 + 273.15 ω = ----------------------------------- = 11.13 (30 +273.15) – (5 + 273.15) THE VAPOR COMPRESSION CYCLE St. Joseph’s College of Engineering Department of Chemical Engineering Page 2 Chemical Engineering thermodynamics – II Unit V - Refrigeration A liquid evaporating at constant pressure provides a means of heat absorption at constant temperature. Similarly condensation of the vapor after compression to a higher pressure provides for the rejection of heat at constant temperature. The liquid from the condenser is returned to its original state by an expansion process using a turbine or an expander. When the compression and expansion are isentropic, the sequence of processes constitutes the cycle as shown above. This is just similar to Carnot cycle except that the superheated vapor from the compressor must be cooled to its saturation temperature before condensation begins. On the basis of unit mass of fluid, the heat absorbed in the evaporator is lQcl = ∆H = H – H 2 1 Heat rejected lQ l = H – H H 3 4 St. Joseph’s College of Engineering Department of Chemical Engineering Page 3 Chemical Engineering thermodynamics – II Unit V - Refrigeration But W = lQ l – lQcl = (H – H ) – (H – H ) H 3 4 2 1 Qc H – H 2 1 COP = ω = ------- = ---------------------- W (H – H ) – (H – H ) 3 4 2 1 In small units expansion is accomplished by throttling the liquid from the condenser though a partly opened valve. The pressure drop in this irreversible process results from fluid friction in the valve. But still because of its simplicity and lower cost, it outweighs the energy savings possible with a turbine. The throttling process occurs at constant enthalpy. The vapor compression cycle incorporating an expansion valve is shown above. Line 4- 1 represents the constant enthalpy throttling process. Line 2 - 3 represents an sloping in the direction of increasing entropy. The dashed line 2 – 3’ is the path of isentropic compression. For this cycle H – H 2 1 COP = ω = ---------------------- (H – H ) – (H – H ) 3 4 2 1 But H = H throttling being a isentropic process 4 1 H – H 2 1 COP = ω = ------------------ (H – H ) 3 2 St. Joseph’s College of Engineering Department of Chemical Engineering Page 4
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