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picture1_Oil Pdf 177780 | 101 Pds


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File: Oil Pdf 177780 | 101 Pds
product data sheet 101 oil based fluorescent magnetic ink bycotest 101 is an oil based ready to use fluorescent ink for wet method mag netic particle testing the perfect choice ...

icon picture PDF Filetype PDF | Posted on 29 Jan 2023 | 2 years ago
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                                                                                                Product Data Sheet
         101
         Oil-based Fluorescent Magnetic Ink
         BYCOTEST® 101 is an oil-based, ready-to-use fluorescent ink for wet method mag-
         netic particle testing. The perfect choice for critical applications, it gives clear, fluo-
         rescent, yellow/green indications when viewed in a darkened area under UV(A) light 
         of peak wavelength 365nm.
         Used in conjunction with suitable magnetising equipment, 101 will locate medium-fine surface and 
         slightly sub-surface defects in ferrous materials.
         BENEFITS                                                     SPECIFICATION COMPLIANCE
         Detects more indications                                       •  AMS2641
           •  Finds smaller, finer indications  in critical             •  AMS3044
            applications                                                •  AMS3045
         Minimises inspection time                                      •  AMS3046 (Aerosols only)
           •  Clear, bright indications form quickly with               •  ASME B & PV Code, Sec V
              minimal background fluorescence                           •  ASTM E709
         Improves inspection consistency and reliability                •  ASTM E1444/E1444M
           •  Maintains system performance over longer                  •  EN ISO 9934-2
              periods of time
           •  Conforms to multiple industry specifications.           APPLICATIONS
                                                                      Defect location: surface and slightly subsurface 
         FEATURES                                                     Ideal for: 
           •  Ready-to-use                                              •  Detecting very fine to fine discontinuities
           •  Clear, bright indications under UV light                  •  Critical applications
           •  Low maintenance, oil-based suspension                     •  After secondary processing
                                                                        •  In-service inspections
           •  High sensitivity                                          •  High strength alloys
           •  Excellent fluorescent contrast for quick                Ideal for:
              identification and better inspection quality              •  Shrink cracks
           •  Excellent particle mobility                               •  Welding defects
           •  Good dispersion stability                                 •  Grinding cracks
                                                                        •  Quenching cracks
           •  Great concentration consistency                           •  Fatigue cracks
           •  Superior surface wetting 
           •  Even surface coverage for better detection
         Revised: January 2023                                                                               www.magnaflux.eu
                                                                                     Product Data Sheet
        101
        COMPOSITION                                          INSTRUCTIONS FOR USE
        A suspension of fluorescent magnetic particles in    Clean the component before testing to reduce 
        a high-flash, low-odour petroleum distillate.        the risk of contamination and provide a suitable 
        PRODUCT PROPERTIES                                   test surface.
         Form and colour        Light brown suspension       Mix the ink thoroughly and keep it agitated during 
                                                             testing.
                                             oC
         Flash point                     -40                 Apply the ink by spraying, flooding or immersion,  
         SAE sensitivity                  8 - 9              depending on your chosen method (see below):
                        o                      2
         Viscosity at 38 C             2.5 mm /s             Shake the aerosol can for 30 - 60 seconds to 
         Settlement volume        0.1 - 0.25 ml (1 hour)     ensure that the ink is mixed thoroughly. You will 
         Magnetic particles             MG 601               need to shake the can repeatedly during use. 
         Particle size range            3 - 5 µm             Spray the ink onto all surfaces of the component. 
         Sulphur content              < 200 ppm              The indications will be formed during the applica-
         Halogens content             < 200 ppm              tion of a magnetising current. 
                                                             After inspection, the components should be 
        Like all Magnaflux materials, 101 is closely         properly demagnetised before cleaning.
        controlled to ensure batch-to-batch consistency, 
        optimum process control and inspection               PACKAGING AND PART NUMBERS
        reliability.
        USER RECOMMENDATIONS
                                    Magnetic Particle  
         NDT Method               Testing, Fluorescent,        008A170 (x 10)
                                      Wet Method
                                        o        o
         Storage temperature          10 C to 30 C           HEALTH AND SAFETY
                                         o       o
         Usage temperature*           -10 C to 50 C          Review all relevant health and safety information 
         Suspension Vehicle              Carrier II          before using this product. For complete health 
         Cleaners                    C5, C10, SKC-S          and safety information, refer to the Safety Data 
         UV lamp                   EV6000, EV65000,          Sheets, which are available at www.magnaflux.eu
                                         ST700
                                    Centrifuge Tube,
         Accessories              MTU No.3 Test Block 
                                    (EN ISO 9934-2)
        * For use of an inspection vehicle conforming to 
        AMS2641, minimum temperature is 6 °C.
        Revised: January 2023                                                                   www.magnaflux.eu
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...Product data sheet oil based fluorescent magnetic ink bycotest is an ready to use for wet method mag netic particle testing the perfect choice critical applications it gives clear fluo rescent yellow green indications when viewed in a darkened area under uv light of peak wavelength nm used conjunction with suitable magnetising equipment will locate medium fine surface and slightly sub defects ferrous materials benefits specification compliance detects more ams finds smaller finer minimises inspection time aerosols only bright form quickly asme b pv code sec v minimal background fluorescence astm e improves consistency reliability em maintains system performance over longer en iso periods conforms multiple industry specifications defect location subsurface features ideal detecting very discontinuities low maintenance suspension after secondary processing service inspections high sensitivity strength alloys excellent contrast quick identification better quality shrink cracks mobility wel...

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